K404UPS4616-4BNA

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TECHNICAL BULLETIN
K404 UPS4616-4bNAS1
24 JUN 2016
© Jaguar Land Rover North America, LLC
NOTE: The information in Technical Bulletins is intended for use by trained, professional Technicians with the knowledge,
tools, and equipment required to do the job properly and safely. It informs these Technicians of conditions that may occur on
some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by
'do-it-yourselfers'. If you are not a Retailer, do not assume that a condition described affects your vehicle. Contact an
authorized Jaguar service facility to determine whether this bulletin applies to a specific vehicle.
SECTION: 303-03C
Update Prior to Sale: V6 Petrol Coolant Hose Chafe
AFFECTED VEHICLE RANGE:
XE (X760)
Model Year:
2017
VIN:
946521-953680
Assembly Plant: Solihull
V6 S/C 3.0L Petrol
F-PACE (X761)
Model Year:
2017
VIN:
051144-062053
Assembly Plant: Solihull
V6 S/C 3.0L Petrol
MARKETS:
NAS
CONDITION SUMMARY:
Situation: An issue has been identified on a limited number of vehicles fitted with the 3.0L SC V6 engine
within the listed Affected Vehicle Range where the coolant hose from the thermostat housing may not have
been fitted with a retention clip on the right-hand air cleaner. This may allow the hose to chafe against the
engine accessory drive belt and lead to a possible loss of coolant.
Action: Retailers are required to HOLD affected new vehicles that are within your control and refrain from
releasing the vehicles for new vehicle sale pending completion of the Service Instruction detailed in this
Technical Bulletin. Unsold vehicles should have this performed as part of the Pre-Delivery Inspection (PDI)
process but must have it completed prior to vehicle handover to the customer.
This program does not apply to any vehicle already registered and in use, either with the retailer or customer.
Any vehicle already in use may continue to be driven and any repair instructions deemed necessary will be
communicated through a separate Field Action or Technical Bulletin.
PARTS:
NOTE: Order parts only as determined by prior inspection.
DESCRIPTION PART No./SUNDRY CODE QTY./VALUE EXPECTED % of VEHICLES REQUIRING PARTS
Coolant Hose
T2H3422
1
Only as determined by prior inspection
SPECIAL TOOLS:
Refer to Workshop Manual/Service Instruction for any required tools.
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WARRANTY:
NOTE: Check DDW to ensure that a vehicle is affected by this program prior to undertaking any
rework action.
At the time of confirming a booking for vehicle repair, ensure that all outstanding Recalls and Service Actions are
identified to ensure the correct parts are available and adequate workshop time is allocated for repairs to be
completed at one visit.
Warranty claims must be submitted quoting Program Code K404 together with the relevant Option Code from the
table. SRO and parts information is included for information only. The Option Code(s) that allows for the drive in /
drive out allowance can only be claimed if the vehicle is brought back into the workshop for this action alone to be
undertaken.
For vehicles which pass the inspection procedure, Warranty claims must be submitted or payment within 30
calendar days of completion of the repair.
Repair procedures are under constant review and therefore times / prices are subject to change; those quoted
here must be taken as guidance only. Refer to TOPIx to obtain the latest repair time.
PROGRAM OPTION
CODE
CODE
DESCRIPTION
SRO
TIME
PARTS/SUNDRY QTY./VALUE
(HOURS)
CODE
-
-
B
Check that the fir tree clip for
05.10.10 0.10
the coolant hose is installed and
located and secure on the right
side air cleaner and there is no
damage to the coolant hose
-
-
K404
C
Check that the fir tree clip for
05.10.10 0.10
the coolant hose is installed and 10.10.10 0.20
located and secure on the right
side air cleaner and there is no
damage to the coolant hose
Drive in/drive out
T2H3422
1
D
Renew coolant hose and secure
the fir tree clip on the right side
air cleaner
26.30.20 1.0
K404
K404
E
Renew coolant hose and secure
the fir tree clip on the right side
air cleaner
Drive in/drive out
05.10.10 1.0
10.10.10 0.20
T2H3422
-
1
-
K404
Normal Warranty policies and procedures apply.
SERVICE INSTRUCTION:
1. Open the hood.
2.
NOTE: Components removed for
clarity.
Check that the fir tree clip for the coolant hose
is installed and located and secure on the right
-hand air cleaner.
• If the fir tree clip for the coolant hose is
installed on the right-hand air cleaner and
securely attached to the coolant hose,
release the vehicle. No further action
required.
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• If the fir tree clip for the coolant hose is
installed on the right-hand air cleaner and
not securely attached to the coolant hose,
check the coolant hose for damage.
• If the coolant hose is not
damaged, latch the coolant
hose into the fir tree clip, and
release the vehicle. No
further action required.
• If the coolant hose is
damaged, continue to Step 3.
CAUTION: All open ports must be covered to prevent any foreign material ingress.
NOTE: Removal steps in this procedure may contain installation details.
NOTE: Some variation in the illustrations may occur, but the essential information is always
correct.
3. Partially drain the engine cooling system (see TOPIx Workshop Manual, section 303-03C: Engine Cooling).
4. Remove the coolant expansion tank (see TOPIx Workshop Manual, section 303-03C: Engine Cooling).
5. Release the coolant hose retaining clips and
position to one side.
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6.
CAUTION: Be prepared to collect
escaping coolant.
Release the coolant hose retaining clips.
1. Release the coolant hose.
7. Reverse the removal procedure to install the new coolant hose.
8. Close the hood.
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