122-Y5V9G-06

Service
Technical Information
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WC25
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WC25 - Reworking Body Seal (Workshop Campaign)
Vehicle Type:
911 Carrera (991)/911 Carrera S (991)
Model Year:
2012
Concerns:
Body seals and individual rubber sleeves/stoppers
Revision 1:
August 2, 2012, the following revisions were made:
Step 9 — See addition of "Note:" regarding no installed foam pieces.
Steps 10 & 11 —: See clarification that "both stoppers" refers to the left and the right stoppers.
Information:
This is to inform you of a voluntary Workshop Campaign on the above-mentioned vehicles. There is the
possibility that certain areas of the body were not sealed correctly on the affected vehicles. As a result,
water can leak into the luggage compartment or passenger compartment.
Action
Required:
Rework body seals using body sealant and check that individual rubber sleeves/stoppers are fitted
correctly and replace them if necessary.
Information
If water has already leaked into the vehicle, water must be drained from the affected areas and any
damaged components must be repaired.
This work must be processed using a separate warranty claim and cannot be invoiced under the
workshop campaign number.
Affected
Vehicles:
The VIN(s) can be checked by using PIWIS Vehicle Information link to verify if the campaign affects the
vehicle, a total of 1,195 vehicles in both the U.S. and Canada. This Campaign is scope specific to the VIN!
Failure to verify in PIWIS may result in an improper repair.
Note:
PLEASE DO NOT PLACE A PARTS ORDER. PARTS WILL BE AUTOMATICALLY ALLOCATED TO
YOUR DEALERSHIP.
Parts Info:
999.915.337.40
⇒ Sealing foam
2 ea.
999.703.196.40
⇒ Stopper in luggage compartment, side
2 ea.
999.703.421.40
⇒ Stopper on longitudinal member, top
4 ea.
999.703.195.40
⇒ Stopper in luggage compartment, bottom (for oval bore)
1 ea.
999.703.543.40
⇒ Stopper in luggage compartment, bottom (for round bore)
1 ea.
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000.043.303.38
⇒ Adhesive film for longitudinal member, top
consisting of: 4 x round self-adhesive sticker
(only two of the four round self-adhesive stickers will be required
during the campaign)
1 ea.
...
Body sealant
commercially available, e.g.
- Makra Evo-Seal 801
- Sikaflex 529
- Lord Fusor 804
- 3M MSP 8374
1 ea.*
The body sealant to be used must correspond to the color of the vehicle. A bright or dark body sealant
must therefore be used, depending on the color.
* The WWS Warranty system will automatically add into the “Miscellaneous item” section (sublet) of the
claim after the claim has been submitted.
2 touch-up sticks in vehicle color are also required. The color code can be found on the paint-data plate
on the vehicle.
Color code and color designation
Part No.
Vehicles with solid color
041
Black
911.095.932.20.041 ⇒ Touch-up stick Black
80K
Guards Red
911.095.932.20.80K ⇒ Touch-up stick Guards Red
B9A
Carrara White
911.095.932.20.B9A ⇒ Touch-up stick Carrara White
1S1
Racing Yellow
911.095.932.20.1S1 ⇒ Touch-up stick Racing Yellow
Vehicles with metallic color
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C9Z
Basalt Black Metallic
911.095.933.20.C9Z ⇒ Touch-up stick Basalt Black Metallic
M7Z
GT Silver Metallic
911.095.933.20.M7Z ⇒ Touch-up stick GT Silver Metallic
M3X
Ruby Red Metallic
911.095.933.20.M3X ⇒ Touch-up stick Ruby Red Metallic
M5R
Aqua Blue Metallic
911.095.933.20.M5R ⇒ Touch-up stick Aqua Blue Metallic
M5X
Dark Blue Metallic
911.095.933.20.M5X ⇒ Touch-up stick Dark Blue Metallic
M7T
Platinum Silver Metallic
911.095.933.20.M7T ⇒ Touch-up stick Platinum Silver Metallic
M8Z
Cognac Metallic
911.095.933.20.M8Z ⇒ Touch-up stick Cognac Metallic
M8S
Anthracite Brown Metallic
911.095.933.20.M8S ⇒ Touch-up stick Anthracite Brown
Metallic
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M7S
Achat Grey Metallic
911.095.933.20.M7S ⇒ Touch-up stick Achat Grey Metallic
5P1
Lime Gold Metallic
911.095.933.20.5P1 ⇒ Touch-up stick Lime Gold Metallic
Special Tools:
WE1141 - Cartridge gun V.A.G. 1628
Materials:
Adhesive tape
Masking paper
Clean, lint-free cloth
Cleaning solution
Silicone spray
Commercially available paint brush (10 mm wide)
Commercially available body brush (15 mm wide)
Disposable gloves
Pan
5
The WWS Warranty system will automatically add into the “Miscellaneous item” section (sublet) of the
claim after the claim has been submitted.
Work
Procedure:
See Attachment “A”.
Claim
Submission:
See Attachment “B”.
Preliminary work
Attachment "A": Work Procedure
Preliminary work on body front section
Information
The power supply in the vehicle is interrupted as soon as the battery is disconnected. The following steps
must therefore be completed before disconnecting the battery:
•
Open the rear lid.
•
Move the front seat to a center position to ensure easy access to the driver’s footwell and rear seat
assembly.
•
Deactivate the steering wheel lock.
•
Turn ignition key to ignition lock position 0 - ignition off - and leave ignition key in the ignition lock.
1
Remove front luggage compartment trim panel ⇒ Workshop Manual ’700519 Removing and
installing front luggage compartment trim panel - section on "Removing"’.
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2
Remove front trim at the left and right (fender flange) ⇒ Workshop Manual ’700219 Removing and
installing front trim (wing flange) - section on "Removing"’.
3
Remove wiper linkage ⇒ Workshop Manual ’921919 Removing and installing wiper linkage - section
on "Removing"’.
4
Remove headlights at the left and right. ⇒ Workshop Manual ’941519 Removing and installing headlights - section on "Removing"’
5
Remove front apron ⇒ Workshop Manual ’631519 Removing and installing front apron - section on
"Removing"’.
6
Remove battery ⇒ Workshop Manual ’270619 Removing and installing battery - section on
"Removing"’.
7
Remove battery console.
7.1
Loosen fastening screws ⇒ Figure 1 -2- and
lift up battery console ⇒ Figure 1 -1-.
7.2
Release connector on the fuel pump control
unit at the underside of the battery console
and remove battery console.
1
2
Figure 1
8
Expose bodyshell mounting for battery console
holder.
8.1
B
Disconnect vacuum line.
8.1.1
8.1.2
Release vacuum line at the
connection point ⇒ Figure 2
-arrows A- and disconnect it ⇒
Figure 2 -arrow B-.
Unclip vacuum line ⇒ Figure 2
-arrow C-.
C
A
A
Figure 2
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Remove battery console holder.
8.2.1
Unscrew fastening screws for
battery console holder.
8.2.2
Unclip cable clip on the battery
console holder.
1
Figure 3
8.3
Carefully pull out foam seal ⇒ Figure 4
-1- between the body and fuel tank ⇒ Figure
4 -2- and remove any adhesive residue on the
body.
1
2
The foam seal ⇒ Figure 4 -1- will be re-used
during installation.
Figure 4
8.4
Unclip brake lines ⇒ Figure 5 -1- with the
retaining clips ⇒ Figure 5 -2- at the bodyshell
mounting ⇒ Figure 5 -arrows- and pull them
forward until the inner area of the bodyshell
mounting is easily accessible.
1
2
Figure 5
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Carefully pull out foam seal ⇒ Figure 6 -1- between
the right fender ⇒ Figure 6 -2- and longitudinal
member for the wheel housing upper section ⇒
Figure 6 -3- and remove any adhesive residue on the
longitudinal member.
2
The foam seal ⇒ Figure 6 -1- will be re-used during
installation.
Note: If there are no foam pieces installed, disregard
Step 9 and proceed to Step 10.
1
3
Figure 6
10 Remove both stoppers (left and right) on the longitudinal member for the wheel housing upper section.
10.1
Remove stopper from the opening in the
longitudinal member for the wheel housing
upper section and dispose of it ⇒ Figure 7
-arrow-.
10.2
Remove adhesive residue at the bore for the
stopper and clean longitudinal member for
wheel housing.
Figure 7
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11 Remove both stoppers (left and right) on the fender
joining plate.
11.1
Remove stopper (painted in vehicle color)
from the opening on the fender joining plate
and dispose of it ⇒ Figure 8 -arrow-.
11.2
Touch up any missing top coat paint ⇒ Figure
8 -A- close to the stopper with a touch-up
stick in vehicle color ⇒ Figure 8 -B-.
Preliminary work for rear end
12 Remove engine-compartment blower ⇒ Workshop
Manual ’198119 Removing and installing enginecompartment blower - section on "Removing"’.
13 Remove rear wheel housing liner at the left and
right ⇒ Workshop Manual ’536919 Removing
and installing rear wheel housing liner - section on
"Removing"’.
B
A
Figure 8
14 Remove rear roof trim panel ⇒ Workshop Manual ’708519 Removing and installing rear roof trim
panel - section on "Removing"’.
15 Unclip inner cover at the right in an upward direction
and disengage emergency release cable ⇒ Figure 9
-arrow-.
Figure 9
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16 Remove upper part of oil filler neck.
16.1
Unscrew and remove fastening screw ⇒
Figure 10 -1- on upper part of oil filler neck
⇒ Figure 10 -2-.
16.2
Unscrew the coolant cap ⇒ Figure 10 -3-.
16.3
Screw the coolant cap in again to protect the
coolant filler neck from dirt and stop parts
from falling into it.
16.4
Open spring band clamp ⇒ Figure 10 -4- at
the underside and pull off oil filler hose ⇒
Figure 10 -5-.
1
2
3
5
4
Figure 10
17 Pull sealing strip ⇒ Figure 11 -1- off the body flange.
1
Figure 11
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Checking and reworking rubber sleeves and stoppers
9
8
3
1
2
7
5
6
4
Figure 12
1
2
3
4
5
6
7
8
9
–
–
–
–
–
–
–
–
–
Rubber sleeve on intermediate steering shaft
Rubber sleeve on main wire harness
Rubber sleeve on wire harness for luggage compartment
Rubber sleeve on wire harness for front end
Stopper on bulkhead in luggage compartment
Stopper in luggage compartment, side
Stopper in luggage compartment floor
Rubber sleeve on wire harness for TPM
Rubber sleeve on wire harness for rear lid (additional brake light)
Procedure:
Information
Some of the repair illustrations show only one side of the vehicle. Naturally, some steps also have to be
performed on the opposite side of the vehicle as well. These must be carried out as a mirror image of the
steps shown.
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Information
In the following steps, make sure that the rubber sleeves
and stoppers are fitted correctly. Make sure, in particular,
that the sealing lips are not trapped ⇒ Figure 13
-arrows- and make good contact all the way around.
The contact surface of the rubber sleeves and stoppers
must be free of dirt and adhesive residue.
Figure 13
1
Check that rubber sleeve on intermediate steering
shaft is fitted correctly all the way around ⇒ Figure
14 -arrow- and adjust it if necessary.
Figure 14
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Check that rubber sleeve on main wire harness ⇒
Figure 15 -2- is fitted correctly all the way around and
adjust it if necessary.
WC25
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2
Also check the tightening torque of the fastening
screws ⇒ Figure 15 -1-. Tightening torque
9.7 Nm (7.5 ftlb.)
1
Figure 15
3
Check that rubber sleeves on wire harness for
luggage compartment are fitted correctly all the
way around ⇒ Figure 16 -arrows- and adjust them if
necessary.
Figure 16
4
Check that rubber sleeve on wire harness for
front end at the bulkhead in the front luggage
compartment is fitted correctly all the way around
and adjust it if necessary.
Figure 17
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Check that stopper on bulkhead in front luggage
compartment is fitted correctly all the way around
and adjust it if necessary.
Figure 18
6
Replace both stoppers at the sides of the luggage
compartment.
6.1
Press locking lug on the stoppers from the
inside of the luggage compartment to the
outside using a suitable tool ⇒ Figure 19
-arrows-.
6.2
Pull out stoppers completely from the
outside.
6.3
Carefully remove adhesive residue on the
outside of the luggage compartment using a
metal spatula or scraper.
6.4
Treat any visible paint damage using a
corrosion protection touch-up stick.
Figure 19
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Fit new stoppers, Part No.
999.703.196.40, at the sides of the
luggage compartment from the inside.
Figure 20
7
Replace stoppers at the front of the luggage
compartment floor (vehicle underside).
7.1
Press out both stoppers at the underside of
the vehicle using a screwdriver.
Figure 21
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Information
It can sometimes be difficult to fit the stoppers at this position. If necessary, use a suitable
tool to press carefully into the stoppers and make sure that the rubber lip on the stoppers is
pressed in over the sheetmetal flange all the way around.
7.2
Press new stopper, Part No.
999.703.543.40, into the round bore on
the luggage compartment floor ⇒ Figure 22
-arrow A-.
7.3
Press new stopper, Part No.
999.703.195.40 , into the oval bore on
the luggage compartment floor ⇒ Figure 22
-arrow B-.
B
A
Figure 22
8
Check that both rubber sleeves on wire harness for
TPM in the rear wheel housings are fitted correctly all
the way around ⇒ Figure 23 -arrow- and adjust them
if necessary.
Figure 23
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Check that rubber sleeve on wire harness for rear
lid (additional brake light) is fitted correctly all the
way around ⇒ Figure 24 -arrows- and adjust it if
necessary.
Figure 24
Checking front side members at the left and right for water leaks
Information
The following water test involves spraying water on the area of the body on which there may be a leak.
At the same time, a second person checks the inner area of the luggage compartment for water leaks.
It can take up to 2 minutes to detect a possible leak as a result of water leaking in, depending on the
vehicle.
⇒ Do not use a high-pressure cleaner. Use a normal water hose with spray nozzle or shower attachment.
1
Place a pan underneath the vehicle to collect water.
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Spray the front side member close to the wing holder
⇒ Figure 25 -1- with water for approx. 2 minutes
using a water hose ⇒ Figure 25 -2- (⇒ Figure 25
-arrows-).
2
Information
1
Figure 25
A leak is indicated by water leaking in at the upper
sheetmetal flange (corrugated) of the front side member
in the luggage compartment ⇒ Figure 26 -arrows-.
Figure 26
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If water is leaking into the luggage compartment, the area
at the fender holder ⇒ Figure 27 -1- must be sealed with
body sealant ⇒ Figure 27 -2-.
To do this, remove the fender holder ( ⇒ Workshop Manual
’505519 Removing and installing wing’) and rework the
incomplete seam seal with body sealant. Remove residual
moisture well before applying and spreading out the new
seam seal.
1
The additional application of the seam seal in the fender
holder area must be processed using a separate
warranty claim and cannot be invoiced under the
workshop campaign number.
2
Figure 27
Reworking seam seals
6
7
2
1
3
4
5
Figure 28
1
– Bodyshell mounting for battery console holder and firewall
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3
4
5
6
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–
–
–
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Longitudinal member for wheel housing to cowl panel frame/A-pillar
Rectangular cut-out on fender joining plate
Luggage compartment bracket to fender joining plate
Luggage compartment bracket to front side member
Outer rear side section to inner rear side section/cross member
Outer rear side section to outer rear wheel housing
Procedure:
Information
Mask or cover all adjacent components before starting sealing work.
The surfaces to be sealed must be free of grease and dirt before applying body sealant. For this purpose,
clean all affected areas with cleaning solution and a lint-free cloth.
1
Rework bodyshell mounting for battery console
holder and firewall.
1.1
Apply body sealant to the area marked in
yellow ⇒ Figure 29 inside and outside ⇒
Figure 29 -arrows A- the bodyshell mounting
and spread it out evenly with a brush.
1.2
Apply body sealant to the area marked in
yellow ⇒ Figure 29 over the welded seams
and spread it out evenly with a brush.
Make sure not to block the water drain bore
⇒ Figure 29 -arrow B- with body sealant.
A
A
B
Figure 29
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Apply body sealant to the area marked in
yellow on the welded seams joining the
firewall upper section to the firewall lower
section and spread it out evenly with a brush.
Figure 30
2
Rework joint between longitudinal member for wheel
housing upper section and cowl panel frame/A-pillar
at both sides.
2.1
Apply body sealant to the area marked in
yellow above the cowl panel frame ⇒ Figure
31 -arrow A- and spread it out evenly with a
brush.
2.2
Apply body sealant to the area marked in
yellow below the cowl panel frame ⇒ Figure
31 -arrow B- and spread it out evenly with a
brush.
A
B
Figure 31
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Rework rectangular cut-out on wing joining plate at
both sides.
3.1
3.2
Mask rectangular cut-out using a round
self-adhesive sticker from the adhesive film,
Part No.000.043.303.38 (⇒ Figure 32
-1-).
1
Apply body sealant over the masked cut-out
in the area marked in yellow ⇒ Figure 32
-2- and spread it out evenly with a brush.
2
Figure 32
4
Rework joint between luggage compartment bracket
and wing joining plate at both sides.
To do this, apply body sealant to the area marked in
yellow ⇒ Figure 33 and spread it out evenly with a
brush.
Make sure to spread the body sealant down over the
outer edge ⇒ Figure 33 -arrow-.
Figure 33
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Rework joint between luggage compartment bracket
and front side member at both sides.
To do this, apply body sealant to the area marked in
yellow ⇒ Figure 34 and spread it out evenly with a
brush.
Figure 34
6
Rework joint between outer rear side section and
inner rear side section/cross member at both sides.
To do this, apply body sealant to the area marked in
yellow ⇒ Figure 35 and spread it out evenly with a
brush.
Make sure to spread the body sealant up to approx.
10 mm below the sheetmetal flange.
Figure 35
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Rework joint between outer rear side section and
outer rear wheel housing at both sides.
7.1
Pull speed nut off the body flange.
7.2
Apply body sealant to the area marked in
yellow ⇒ Figure 36 and spread it out evenly
with a brush.
7.3
Re-fit speed nut immediately after spreading
out the body sealant.
Information
The seam seal can be painted when it has reached approx.
70% hardness. This generally requires a hardening time of
approx. 4 - 5 hours at 73° F (23° C), 50% relative humidity.
Higher air humidity or dampening with water accelerates
the hardening process.
Figure 36
The hardening can be checked with a nail test. Press a
finger nail gently into the hardened body sealant. If this causes no damage to the surface, the seam seal
can be painted.
8
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Once the hardening process is complete, paint all areas on which you have applied body sealant
with top-coat paint (touch-up stick in vehicle color) until adequate coverage is achieved.
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Sealing cavities in longitudinal member for wheel housing upper section
1
2
Figure 37
Foam point 1 – Opening on longitudinal member for wheel housing upper section
Foam point 2 – Opening on wing joining plate
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Mask the marked area at the two upper corners of the
luggage compartment with adhesive tape ⇒ Figure
38 -1- to prevent sealing foam from getting into the
luggage compartment.
Information
Always observe the current work safety regulations
when working with sealing foam ⇒ Workshop Manual
’5X00IN22 Working with body foam filler’.
One can of sealing foam must be used for each side of the
vehicle. When applying sealing foam, approx. 50% of the
can must be used for foam point 1 and 50% for foam point
2.
10 Activate the foam can, Part No. 999.915.337.40,
in accordance with the manufacturer’s instructions on
the can.
1
Figure 38
11 Fill longitudinal member for wheel housing upper
section with foam (foam point 1).
11.1
Guide spray pipe of foam can through the
opening on the longitudinal member for
the wheel housing upper section ⇒ Figure
39 -arrow- as far as possible towards the
A-pillar.
11.2
Fill longitudinal member for wheel housing
upper section with foam for approx. 15
seconds. During the last 5 seconds, pull the
spray pipe out slowly and evenly.
Figure 39
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Information
To make it easier to press in the stopper, coat the stopper with commercially available
silicone spray beforehand.
11.3
Close off the opening on the longitudinal
member for the wheel housing upper section
using a stopper, Part No. 999.703.421.40
, immediately after pulling out the spray pipe
⇒ Figure 40 -arrow-.
11.4
Remove any sealing foam that has oozed
out immediately, ensuring that there are no
traces of sealing foam remaining, and clean
using cleaning solution.
Figure 40
12 Fill longitudinal member for wheel housing upper
section close to the wing joining plate with foam
(foam point 2).
12.1
12.2
Guide spray pipe of foam can through the
opening on the wing joining plate as far as
possible towards the A-pillar ⇒ Figure 41
-arrow A-.
Fill longitudinal member for wheel housing
upper section towards the A-pillar with foam
for approx. 10 seconds.
When the foam filling process is almost
complete, pull the foam pipe out slightly until
it can be turned in the opening of the wing
joining plate.
Guide in the spray pipe in the opposite
direction of the front end ⇒ Figure 41 -arrow
B- and fill that area with foam for a further 5
seconds.
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A
B
Figure 41
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Information
To make it easier to press in the stopper, coat the stopper with commercially available
silicone spray beforehand.
12.3
Close off the opening on the wing joining plate
using a stopper, Part No. 999.703.421.40,
immediately after pulling out the spray pipe ⇒
Figure 42 -arrow-.
12.4
Remove any sealing foam that has oozed
out immediately, ensuring that there are no
traces of sealing foam remaining, and clean
using cleaning solution.
13 Perform steps 5 to 7 on the opposite side of the
vehicle.
Figure 42
14 When the chemical reaction of the sealing foam is
complete, remove strips of adhesive tape ⇒ Figure
43 -1- from the luggage compartment.
1
Figure 43
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Subsequent work
Procedure:
Subsequent work for rear end
1
Engage emergency release cable and clip in the inner
cover at the right ⇒ Figure 44 -arrow-.
Figure 44
2
Slide on sealing strip ⇒ Figure 45 -1- over the body
flange.
1
Figure 45
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Install upper part of oil filler neck.
3.1
Unscrew the coolant cap ⇒ Figure 46 -3-.
3.2
Fit upper part of oil filler neck ⇒ Figure 46
-2- to the oil filler hose ⇒ Figure 46 -5- and
secure with the spring band clamp ⇒ Figure
46 -4-.
3.3
Position upper part of oil filler neck ⇒ Figure
46 -2- and secure with the fastening screw ⇒
Figure 46 -1-.
3.4
Screw in the coolant cap ⇒ Figure 46 -3-.
1
2
3
5
Install engine-compartment blower ⇒ Workshop
Manual ’198119 Removing and installing enginecompartment blower - section on "Installing"’.
4
5
Install rear wheel housing liner at the left and right ⇒
Workshop Manual ’536919 Removing and installing
rear wheel housing liner - section on "Installing"’.
6
Install rear roof trim panel ⇒ Workshop Manual ’708519 Removing and installing rear roof trim panel
- section on "Installing"’.
Figure 46
Subsequent work for body front section
7
Re-fit foam seal ⇒ Figure 47 -1- between the right
wing ⇒ Figure 47 -2- and longitudinal member for
the wheel housing upper section ⇒ Figure 47 -3-.
2
Stick on the foam seal ⇒ Figure 47 -1- using
double-sided adhesive tape if necessary.
8
1
Install battery console holder.
3
Figure 47
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Re-fit foam seal ⇒ Figure 48 -1- between
the body and fuel tank ⇒ Figure 48 -2- and
stick it on using double-sided adhesive tape if
necessary.
WC25
1
2
Figure 48
8.2
Clip in brake lines ⇒ Figure 49 -1- using
the retaining clips ⇒ Figure 49 -2- at the
bodyshell mounting ⇒ Figure 49 -arrows-.
8.3
Clip in cable clip on the battery console
holder.
1
2
Figure 49
8.4
Position battery console holder at the
bodyshell mounting and secure with
the fastening screws ⇒ Figure 50 -1-.
Tightening torque 23 Nm (17 ftlb.)
1
Figure 50
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8.5
Secure the vacuum line.
8.5.1
Plug in vacuum line ⇒ Figure 51
-arrow A- until it engages securely.
8.5.2
Clip in vacuum line at the battery
console holder ⇒ Figure 51 -arrow
B-.
B
A
Figure 51
9
Install battery console.
9.1
Plug in connector for the fuel pump control
unit at the underside of the battery console ⇒
Figure 52 -1- until it engages securely.
9.2
Tighten fastening screws ⇒ Figure 52
-2- for the battery console to the specified
tightening torque. Tightening torque
23 Nm (17 ftlb.)
1
2
10 Install wiper linkage ⇒ Workshop Manual ’921919
Removing and installing wiper linkage - section on
"Installing"’.
Figure 52
11 Install front apron ⇒ Workshop Manual ’631519 Removing and installing front apron - section on
"Installing"’.
12 Install headlights at the left and right ⇒ Workshop Manual ’941519 Removing and installing headlights - section on "Installing"’.
13 Install battery ⇒ Workshop Manual ’270619 Removing and installing battery - section on "Installing"’.
14 Install front luggage compartment trim panel ⇒ Workshop Manual ’700519 Removing and installing
front luggage compartment trim panel - section on "Installing"’.
15 Install front trim at the left and right (wing flange) ⇒ Workshop Manual ’700219 Removing and
installing front trim (wing flange) - section on "Installing"’.
16 Enter the workshop campaign in the Warranty and Maintenance booklet.
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WC25
5
Attachment "B"
Claim Submission - Workshop Campaign WC25
Warranty claims should be submitted via WWS/PQIS.
Open campaigns may be checked by using either the PIWIS Vehicle Information system or through PQIS
Job Creation.
Labor, parts, and sublet will be automatically inserted when Technician is selected in WWS/PQIS.
Applies to Scope 1 Only
— Labor will be inserted automatically when the technician is selected in WWS. If necessary, the required
part numbers will need to be manually entered into WWS by the dealer administrator.
— The sublet (miscellaneous Item) will be inserted automatically when the technician is selected in WWS.
Scope 1:
Working time:
Reworking body seal
Includes:
Removing and installing cover
Removing and installing battery
Work instructions after disconnecting the battery
Removing and installing front luggage compartment trim
panel
Removing and installing front trim (wing flange)
Removing and installing wiper arm
Removing and installing cowl panel cover
Removing and installing wiper linkage
Removing and installing front wheel housing liner (front part)
Removing and installing headlights
Removing and installing battery console
Removing and installing engine-compartment blower
Removing and installing rear wheels
Removing and installing rear wheel housing liner
Removing and installing rear roof trim panel
Checking and reworking rubber sleeves and stoppers
Reworking seam seal
Sealing body cavities
Labor time: 555 TU
Parts required:
999.915.337.40
Sealing foam
2 ea.
999.703.196.40
Stopper in luggage compartment, side
2 ea.
999.703.421.40
Stopper on longitudinal member, top
4 ea.
000.043.303.38
Adhesive film for longitudinal member, top
1 ea.
999.703.195.40
Stopper in luggage compartment, bottom
(oval)
1 ea.
2012© Porsche Cars North America, Inc.
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999.703.543.40
Stopper in luggage compartment, bottom
(round)
1 ea.
911.095.932.20.xxx
or
911.095.933.20.xxx
Touch-up stick for solid colors
or
Touch-up stick for metallic colors
2 ea.
WC250000001*
Body sealant
commercially available, e.g.
- Makra Evo-Seal 801
- Sikaflex 529
- Lord Fusor 804
- 3M MSP 8374
1 ea.*
(For warranty
invoicing only)
WC250000002*
Expendable items
(adhesive tape, paper)
1 ea. *
(For warranty
invoicing only)
* The WWS Warranty system will automatically add into the “Miscellaneous item” section (sublet) of the
claim after the claim has been submitted.
⇒ Damage code WC25 066 000 1
Scope 2:
Scope 2 must be invoiced if the work is outsourced.
Working time:
Labor time: 0 TU
Reworking body seal
The work involved will be outsourced and will therefore be invoiced according to third-party (sublet)
labor time.
Parts required:
Jul 19, 2012
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999.915.337.40
Sealing foam
2 ea.
999.703.196.40
Stopper in luggage compartment, side
2 ea.
999.703.421.40
Stopper on longitudinal member, top
4 ea.
000.043.303.38
Adhesive film for longitudinal member, top
1 ea.
999.703.195.40
Stopper in luggage compartment, bottom
(oval)
1 ea.
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WC25
999.703.543.40
Stopper in luggage compartment, bottom
(round)
1 ea.
911.095.932.20.xxx
or
911.095.933.20.xxx
Touch-up stick for solid colors
or
Touch-up stick for metallic colors
2 ea.
WC250000001*
Body sealant
commercially available, e.g.
- Makra Evo-Seal 801
- Sikaflex 529
- Lord Fusor 804
- 3M MSP 8374
1 ea.*
(For warranty
invoicing only)
WC250000002*
Expendable items
(adhesive tape, paper)
1 ea. *
(For warranty
invoicing only)
5
* The WWS Warranty system will automatically add into the “Miscellaneous item” section (sublet) of the
claim after the claim has been submitted.
Third-party labor:
Removing and installing cover
Removing and installing battery
Work instructions after disconnecting the battery
Removing and installing front luggage compartment trim panel
Removing and installing front trim (fender flange)
Removing and installing wiper arm
Removing and installing cowl panel cover
Removing and installing wiper linkage
Removing and installing front wheel housing liner (front part)
Removing and installing headlights
Removing and installing battery console
Removing and installing engine-compartment blower
Removing and installing rear wheels
Removing and installing rear wheel housing liner
Removing and installing rear roof trim panel
Checking and reworking rubber sleeves and stoppers
Reworking seam seal
Sealing body cavities
2012© Porsche Cars North America, Inc.
AfterSales
Third-party labor
time: 555 TU
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⇒ Damage code WC25 066 000 1
References:
⇒ Workshop Manual ’852219 Removing and installing cover’
⇒ Workshop Manual ’270619 Removing and installing battery’
⇒ Workshop Manual ’700519 Removing and installing front luggage compartment trim panel’
⇒ Workshop Manual ’700219 Removing and installing front trim (wing flange)’
⇒ Workshop Manual ’922519 Removing and installing wiper arm’
⇒ Workshop Manual ’508719 Removing and installing cowl panel cover’
⇒ Workshop Manual ’921919 Removing and installing wiper linkage’
⇒ Workshop Manual ’505619 Removing and installing front wheel housing liner’
⇒ Workshop Manual ’941519 Removing and installing headlights’
⇒ Workshop Manual ’198119 Removing and installing engine-compartment blower’
⇒ Workshop Manual ’440519 Removing and installing wheel’
⇒ Workshop Manual ’536919 Removing and installing rear wheel housing liner’
⇒ Workshop Manual ’708519 Removing and installing rear roof trim panel’
⇒ Workshop Manual ’2X00IN Work instructions after disconnecting the battery’
Important Notice: Porsche Cars N.A Technical Bulletins are intended for use by professional technicians, not a "Do-it-yourselfer." They are written to inform these technicians of conditions that may
occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Special tools may be required to perform certain operations identified in these bulletins. Use of tools
and procedures other than those recommended in these bulletins may be detrimental to the safe operation of your vehicle. Properly trained technicians have the equipment, tools, safety instructions
and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your Porsche Dealer for
information on whether your vehicle may benefit from the information. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify correct part
numbers.
© Porsche Cars North America, Inc.
Dealership
Distribution
Routing
Service Manager
_______
Shop Foreman
_______
Service Technician
________
_______
_______
_______
Asst. Manager
_______
Warranty Admin.
_______
Service Technician
________
_______
_______
_______
Dr. Ing. h.c. F. Porsche AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche Crest®, Porsche®, Boxster®, Carrera®, Cayenne®,
Cayman™, Panamera®, Tiptronic®, VarioCam®, PCM®, 911®, 4S®, FOUR, UNCOMPROMISED.® and the model numbers and distinctive shapes of Porsche’s automobiles such as, the federally
registered 911 and Boxster automobiles. The third party trademarks contained herein are the properties of their respective owners. Some vehicles may be shown with non-U.S. equipment. Porsche
recommends seat belt usage and observance of traffic laws at all times.
Printed in the USA
Jul 19, 2012
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2012© Porsche Cars North America, Inc.