TS-S119

SERVICE BULLETIN
Bulletin Type............: Field Fix (M)
Subject: TS45 Tag Axle RAS system hydraulic
hose replacement
Bulletin No...............: TS-M119
Bulletin Name..........: Hydraulic Hoses Of Ras System
Summary: This technical service bulletin gives
Bulletin Ref No.........: 700003210
instruction about how to replace the hydraulic
hoses of TS45 tag axle RAS system
NHTSA…………….........:
Release Date.............: 20.06.2017
BulletinResponsible: Erkan DEDE
Expiry Date……….......: 20.06.2018
Publishedby&Approvedby: Hakan GÜNERDEM
Vehicle Model..........: TS45
Fiat Rate Code..........: TSM119
Flat Rate Time...........: 180’
Welding on theChassis
• Alwaysdisconnectthebatteries (startingwiththenegativelead).
• Disconnecttheconnectors of electricalandelectronicequipment (electroniccontrolunits, sensorsandactuators)
iftheyarelessthan 2 metersawayfromthechassispartto be weldedortheearth terminal of theweldingequipment.
• Theearth terminal shouldnever be attachedtovehiclecomponentssuch as engine, axlesandsprings. Arcing on
these
parts is not permitted, because of the risk of damagetobearings, springs, etc.
• Theearth terminal mustmakegoodcontactand be placed as close as possibletothepartto be welded.
• Plasticpipes, rubberpartsandparabolicspringsshould be wellprotectedagainstweldingspatterandtemperatures
higherthan 70°.
• Thecontactswitchmust not be in theaccessoryorcontactposition. Thecontactkeyshould be removed.
TS-M119 1 / 14
SERVICE BULLETIN
Service bulletinexpirydatesdifferaccordingto
service bulletintype.
Definitions
U-Type : Applicationperiod of thisbulletin is 12
monthsafterthedate of issue.Utypebulletin is
usedforupdatesthatneedto be
performeduponcustomercomplaints.
ReleaseDate: As of thisdatethebulletin is
releasedandavailable on E-Doc. Modificationparts
can be ordered. The time
periodbetweenthereleasedateandtheeffectivedat
emayvaryaccordingtotheprocurementlead time.
EffectiveDate: As of thisdatespecifiedamount of
the total modificationpartswill be available on
SparePartsStock. Modificationparts can be
orderedandtheapplication can be performed. (
exceptnoncomplianceandsafetyrelatedcampaigns, i.e. STypeBulletin)
• C-Type: Application period of thisbulletin is 12
monthsafterthedate of issue. C typebulletin is
generallyusedforsupplyingtechnicalinstructionsor
othertype of informationto service network.
PartOrderDeadline:Lastorderdateformodification
parts. Thepartorderswhichwill be
placedafterthisdateshould be
approvedbyRegionalCoordinator.
ExpiryDate:Expirationdatefortheapplication.
BulletinTypes
• S- Type: Application period of thisbulletin is
18 monthsafterthedate of issue. S typebulletin is
usedforRecallCampaigns.
• M-Type: Application period of thisbulletin is 12
monthsafterthedate of issue. M typebulletin is
usedforupdatesthatshould be
implementedwithoutwaitingforcustomercomplai
nts.
TS-M119 2 / 14
SERVICE BULLETIN
GENERAL PRECAUTIONS
1. Suggested Dress Code:
2. Before Starting the Work:
Always wear protective clothing. Do not wear any damaged or loose-fitting clothing
and remove jewelry before starting the work. In case of long hair use hairnet.
The illustration above shows some of the correct and incorrect clothing that should
be worn during work. Sharp edges should be avoided e.g belts, watches, necklaces etc.
3. Interior materials protection:
Seats, trimming, upholstery stuff and carpeting should be protected with appropriate
coverings.
TS-M119 3 / 14
SERVICE BULLETIN
Included Parts List
Qty
Unit Of
Measure
STEERING SYS. HOSE
1
PIECE
9630-33Y
STEERING SYS. HOSE
1
PIECE
9630-34Y
STEERING SYS. HOSE
1
PIECE
No
Part No
Part Name
1
9630-32Y
2
3
PICTURE
TS-M119 4 / 14
SERVICE BULLETIN
Excluded Parts List
Qty
Unit Of
Measure
STEERING
SYS. HOSE
1
PIECE
9630-05Y
STEERING
SYS. HOSE
1
PIECE
3
9630-06Y
STEERING
SYS. HOSE
1
PIECE
4
61102-90000-25
STRAIGHT
UNION
3
PIECE
No
Part No
Part Name
1
9630-04Y
2
PICTURE
TS-M119 5 / 14
SERVICE BULLETIN
Application:
1- Pull the vehicle to the pit or lift.
2- Figure-1 shows the working area and hoses with the red arrows which will be
changed with the new ones.
ones
The hoses which will be changed
Figure-1
TS-M119 6 / 14
SERVICE BULLETIN
NOTE: The RAS System hydraulic line pressure is approximately 18 bar (261 Psi). In this
regard, be careful when you work on the RAS system hydraulic line. Before starting the
disassembly process, decrease the system pressure by using test point connectors which is
marked with red arrows on Figure-2.
Test point connectors.
Figure-2
TS-M119 7 / 14
SERVICE BULLETIN
3. Dismount the 9630-06Y hose and 61102-90000-25 straight union then mount the
9630-34Y hose as replacement of these parts (see the Figure-3).
Dismount the hose from these connections.
Figure-3
TS-M119 8 / 14
SERVICE BULLETIN
4. Dismount the 9630-04Y hose and 61102-90000-25 straight union then mount the
9630-32Y hose as replacement of these parts. (see the Figure-4)
Dismount the hose from
these connections.
Figure-4
TS-M119 9 / 14
SERVICE BULLETIN
5. Dismount the 9630-05Y hose and 61102-90000-25 straight union then mount the
9630-33Y hose as replacement of these parts.(see the Figure-5)
Dismount the hose from
these connections.
Figure-5
TS-M119 10 / 14
SERVICE BULLETIN
6. After the assembly process, check the connection of the hoses if there is any leakage.
Refill the RAS system oil, which has 18 bar (261 Psi) working pressure, with suitable
oil pump according to Appendix-1”.
“Appendix-1: RAS system bleeding procedure
RATE BREAK DOWN
Application
1- Assembly preparation.
2- Dismount old hoses and mount the new hoses.
3- Refilling & Bleeding procedures. (According to Appendix-1)
Total Time
Time
15
45
120
180
Affected Vehicle List
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VIN
Country
NLTEJXU83E1000004 USA
NLTEJXU85E1000005 USA
NLTEJXU85F1000006 USA
NLTEJXU89F1000008 USA
NLTEJXU87F1000007 USA
NLTEJXU87F1000010 USA
NLTEJXU80F1000009 USA
NLTEJXU84F1000014 USA
NLTEJXU82F1000013 USA
NLTEJXU80F1000012 USA
NLTEJXU89F1000011 USA
NLTEJXU8XF1000017 USA
NLTEJXU86F1000015 USA
NLTEJXU81F1000021 USA
NLTEJXU8XF1000020 USA
NLTEJXU83F1000019 USA
NLTEJXU81F1000018 USA
NLTEJXU88F1000016 USA
NLTEJXU86F1000029 USA
NLTEJXU85F1000023 USA
NLTEJXU83F1000022 USA
NLTEJXU82F1000030 USA
NLTEJXU84F1000028 USA
NLTEJXU82F1000027 USA
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NLTEJXU80F1000026
NLTEJXU87F1000024
NLTEJXU87F1000038
NLTEJXU81F1000035
NLTEJXU88F1000033
NLTEJXU86F1000032
NLTEJXU84F1000031
NLTEJXU89F1000025
NLTEJXU87F1000041
NLTEJXU85F1000040
NLTEJXU89F1000039
NLTEJXU85F1000037
NLTEJXU83F1000036
NLTEJXU8XF1000034
NLTEJXU88F1000050
NLTEJXU86F1000046
NLTEJXU84F1000045
NLTEJXU80F1000043
NLTEJXU89F1000042
NLTEJXU89F1000056
NLTEJXU87F1000055
NLTEJXU85F1000054
NLTEJXU83F1000053
NLTEJXU81F1000052
NLTEJXU8XF1000051
NLTEJXU81F1000049
NLTEJXU8XF1000048
NLTEJXU88F1000047
NLTEJXU82F1000044
NLTEJXU80F1000057
NLTEJXX86G1000061
NLTEJXX84G1000060
NLTEJXU84F1000059
NLTEJXU82F1000058
NLTEJXX88G1000062
NLTEJXX83G1000065
NLTEJXX81G1000064
NLTEJXX8XG1000063
NLTEJXX85G1000066
NLTEJXX80G1000072
NLTEJXX89G1000071
NLTEJXX87G1000070
NLTEJXX80G1000069
USA
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NLTEJXX89G1000068
NLTEJXX87G1000067
NLTEJXX86G1000075
NLTEJXX84G1000074
NLTEJXX82G1000073
NLTEJXX81G1000078
NLTEJXX8XG1000077
NLTEJXX81G1000081
NLTEJXX8XG1000080
NLTEJXX83G1000079
NLTEJXX85G1000083
NLTEJXX83G1000082
NLTEJXX86G1000092
NLTEJXX89G1000085
NLTEJXX84G1000088
NLTEJXX80G1000086
NLTEJXX83G1000096
NLTEJXX81G1000095
NLTEJXX8XG1000094
NLTEJXX88G1000093
NLTEJXX84G1000091
NLTEJXX82G1000090
NLTEJXX86G1000089
NLTEJXX82G1000087
NLTEJXX81G1000100
NLTEJXX89G1000099
NLTEJXX87G1000098
NLTEJXX85G1000097
NLTEJXX87G1000103
NLTEJXX85G1000102
NLTEJXX83G1000101
NLTEJXX87G1000084
NLTEJXX89G1000104
NLTEJXY8XG1000076
NLTEJXX86G1000111
NLTEJXX84G1000110
NLTEJXX86G1000108
NLTEJXX84G1000107
NLTEJXX82G1000106
NLTEJXX80G1000105
NLTEJXX80G1000119
NLTEJXX89G1000118
NLTEJXX87G1000117
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NLTEJXX85G1000116
NLTEJXX83G1000115
NLTEJXX81G1000114
NLTEJXX8XG1000113
NLTEJXX88G1000112
NLTEJXX87G1000120
NLTEJXX88G1000109
NLTEJXY8XG1000126
NLTEJXY84G1000123
NLTEJXY82G1000122
NLTEJXY80G1000121
NLTEJXY85G1000129
NLTEJXY83G1000128
NLTEJXY81G1000127
NLTEJXY86G1000124
NLTEJXY88G1000125
NLTEJXY82H1000137
NLTEJXY83H1000132
NLTEJXY81H1000131
NLTEJXY82H1000140
NLTEJXY86H1000139
NLTEJXY84H1000138
NLTEJXY87H1000134
NLTEJXY8XH1000130
NLTEJXY80H1000136
NLTEJXY89H1000135
NLTEJXY85H1000133
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