T-SB-0128-16

Prius
UNDER VEHICLE (ON HOIST)
1 Install D/C Cut Fuse (see page 2)…………………………….
1 Remove disc brake anti-rust covers/anti-corrosion
wheel film* (remove just prior to customer delivery)...…
2 Inspect tires for defects/damage ……………………………..
3 Activate and Initialize Tire Pressure Warning System
(TPWS) (see page 2)...........................................................
4 Install wheel caps* ……………………………………………..
5 Inspect for fuel, oil, coolant, and other fluid leaks ………….
6 Inspect under the vehicle for damage, rust, etc …………….
7 Visually check bolts and nuts on chassis and powertrain
for looseness…………………………………………………….
8 Install rubber body plugs (stored in glove box or
center console)*…………………………………………………
9 Check hybrid transaxle fluid level……………………………..
FUNCTIONAL OPERATION
IMPORTANT: See Pre-Delivery Service bulletin for details on startup
methods for the hybrid system.
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2
3
4
5
6
7
8
9
10
Check dome, courtesy, map, and sun visor lights*………....
Check warning/indicator lights, gauges, and horn.…..……...
Check windshield wipers and washers..……………………...
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights ………………………..
Check inside/outside rear view mirror
operation/adjustment……………………………..…………….
Check cigarette lighter* and power outlets…………………..
Check audio/navigation*/backup camera* systems and
set clock.……………………….……………………………......
Check multi-information display and trip information on
center display*……………………….……….......……….…....
Install shift-lock override button cover*.………………..……..
Check sliding roof*.………………..………….........................
ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Enter Odometer Readings
Reading Before Test: _______________ Reading After Test: ________________
WALKAROUND INSPECTION
1
2
3
4
Starting at the left front door, check window and door lock operation. Continue
around the vehicle in a counterclockwise direction checking each door and window
operation, child door locks, seat belts, interior condition, all lights, and luggage
compartment contents. Finish by checking headlight aim and continue into UNDER
HOOD checks.
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2
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Check Smart Key System…………………………………....
Check window operation……………………………………….
Check that engine starts with all keys ……………….………
Check that child safety door locks are in normal
(unlocked) position*…………………………………………….
Check seats and seat belt operation………………………....
Check rear defogger/rear view mirror defogger*…………….
Check side marker, tail, backup, and license plate lights ….
Check luggage compartment light* and trim appearance….
Adjust spare tire* pressure, inspect for damage, and check
jack and tool installation………………………………………..
Check headlight aim…………………………………………....
Check battery State-Of-Charge using Digital Battery
System Analyzer (SOC Reading:_____%)*………………..
5
6
7
8
9
10
11
12
Check cold engine operation.…………………………………
Check engine operation during warm-up.……………………
Check engine operation at normal operating temperature…
Calibrate Intelligent Clearance Sonar System
(see page 2)…………………………………………………….
Check hybrid transaxle operation.……………………………
Check brake and parking brake operation.………………….
Check steering operation and off-center/vehicle pull/flutter..
Inspect for abnormal noise and vibration.……………………
Inspect for squeaks and rattles.………………………………
Check front and rear* heater and A/C operation……………
Check cruise control operation*.……………………………...
Check front seat heater/ventilation operation*.……………..
FINAL INSPECTION AND CLEANING
1 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove protective covers just before delivery
to customer) …………………………………………………….
2 Visually inspect all interior parts for installation, damage,
fit, dirt, etc………………………………………………………..
3 Verify floor mat application and install using
retaining clips*……………………………………………..….
4 Verify green light is illuminated on SOS (Safety
Connect) button*…………………………………………….....
5 Remove Rapgard™ and clear protective bumper film*…….
6 Wash and clean vehicle………………………………………..
7 Inspect paint finish for scratches, chips, rust, dents,
damage, etc……………………………………………………..
8 Inspect exterior body parts for proper installation, damage,
rust, etc………………………………………………………….
9 Place oil change sticker on inside of windshield, top
left corner………………………………………………………..
10 Install front license plate and mounting bracket*
(see page 2)…………………………………………………….
11 Place Owner’s Manual portfolio* in glove box……………….
12 Perform Techstream Health Check…………………………..
UNDER HOOD
1
2
3
4
5
6
OK
BEFORE INSPECTION
August 2016
Adjust\
Repair
OK
2017 PRE-DELIVERY SERVICE CHECK SHEET
Adjust\
Repair
Market: USA
Check engine oil level………………………………………….
Check brake fluid level…………………………………………
Check engine coolant level ……………………………………
Check inverter coolant level…………………………………...
Check windshield washer fluid level………………………….
Inspect for fuel, oil, coolant, and other fluid leaks…………...
BATTERY MAINTENANCE
1 Perform HV battery check and maintenance……………..
* Inspect or install when equipped/required.
Notes:
Completion and retention of this form is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
NAME (PLEASE PRINT)
Date
Dealer Name
SERVICE MANAGER’S SIGNATURE
We hereby certify that all items
on this form have been
checked and corrected for
proper operation as required.
NAME (PLEASE PRINT)
Dealer Code
Vehicle Identification Number (Sticker)
D/C CUT FUSE INSTALLATION
To minimize battery discharge the D/C Cut Fuse has been removed and is
stored in the engine compartment Relay Block. Install the D/C Cut Fuse and
confirm all related DTCs are cleared.
DTC Clearing Procedure
1. Connect Techstream to DLC3.
2. Cycle the ignition switch to the “IG-ON” position.
3. Using Techstream, check any other codes being output.
4. Erase DTCs (B1650, B1794, U0155, U0142, and U0100) and Freeze
Frame Data.
NOTE
If any DTCs besides B1650, B1794, U0155, U0142, and U0100
remain, repair the applicable system according to the Repair Manual.
1 Relay Block
2 Remove D/C Cut Fuse (25A)
3 Install D/C Cut Fuse (25A)
TIRE PRESSURE WARNING SYSTEM (TPWS) INITIALIZATION
Refer to the Repair Manual for Initialization Procedure.
NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature, perform a
Health Check using Techstream and select the “Compensation Tire Pressure” checkbox. Compensation pressures will be
displayed on the Health Check results screen. Adjust the tire pressure when the tires are cold.
INTELLIGENT CLEARANCE SONAR SYSTEM CALIBRATION*
As the D/C Cut Fuse is removed, the steering angle sensor power source is cut off. When the D/C Cut Fuse is reinstalled, the
steering angle sensor center position may NOT be stored correctly. Therefore, it is necessary to calibrate the intelligent clearance
sonar system after installing the D/C Cut Fuse.
Calibration Procedure
1. Start the hybrid system.
2. Drive the vehicle straight ahead at 35 km/h
(22 mph) or more for 5 seconds or more.
NOTE
When the ICS OFF indicator light changes from blinking to off, calibration of
the intelligent clearance sonar system is complete.
FRONT LICENSE PLATE & MOUNTING BRACKET INSTALLATION*
The front license plate mounting bracket and 2 self-tapping screws are loaded in the
vehicle at assembly plant.
1. Align the holes "A" of the front license plate mounting bracket with the dimples on
the front bumper cover, mark the location of the holes "B" on the front bumper cover.
HINT
 Holes "A" are used for installation of the mounting bracket to the bumper cover.
 Holes "B" are used for installation of the front license plate to the mounting bracket.
2. Drill 2 relief holes with a diameter of 11 mm (0.43 in.) at the marks on the front bumper
cover to prevent the license plate retaining bolt end from contacting the cover.
NOTICE
 Do NOT pre-drill holes into the bumper.
 Do NOT overtighten the self-tapping screws.
1 Mounting Bracket
2 Mark and Drill Holes
3 Dimples
1 Self-tapping Screws
2 Front License Plate
3 Bolts
3. Install the mounting bracket to the front bumper cover
using 2 self-tapping screws.
4. Install the front license plate to the mounting bracket
at holes "B" using 2 bolts.
Length: 15.0 mm (0.59 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.)
1 Diameter
2 Length