BS1592AR1

SAV.2E.2007MR
SERVICE BULLETIN
BS1592AR1
REFERENCE: NOVA BUS MANUALS
SECTION 09-302: ENGINE COOLING
SUBJECT: METAL SUPPORT FOR THE CHARGE AIR COOLER
(CAC) OUTLET PIPE
SR:7621-169
EN: 117750
EFFECTIVE EN: L587
DOCUMENT APPLICATION DEADLINE: 2013NO28
JUSTIFICATION: RUBBER SUPPORT BREAKS ON THE HORIZONTAL CAC PIPE.
DESCRIPTION: REMOVE EXISTING SUPPORT, INSTALL A NEW STRONGER METAL ASSEMBLY.
Symbols
empty field
Description
No change, the procedure applies
+
Added contract, the procedure applies
–
Removed contract, the procedure does not apply
CLIENT
ORDER
ROAD NUMBER
VIN (2NVY/4RKY...)
from
to
from
to
QTY
-
BC Transit - BCT - British Columbia
L463
9319
9333
L82U093000273
L82U093000287
15
-
Grand River Transit - GRT - Ontario
L464
20901
20913
L82U193000296
L82U493000308
13
-
First Transit Inc. - University of Alabama
L479
479-1
479-1
L82U394000002
L82U394000002
1
-
Woodstock - Ontario
L460
—
—
L82U693000309
L82U693000309
1
-
Timmins - Ontario
L475
—
—
L82U493000311
L82U693000312
2
-
First Transit Inc. - University of Alabama
L480
480-1
480-1
L82U594000003
L82U594000003
1
-
Regina - Saskatchewan
L476
625
628
L82U893000313
L82U393000316
4
-
BC Transit - BCT - British Columbia
L481
9334
9353
L82U794000004
L82U094000023
20
-
Sudbury - Ontario
L465
791
795
L82U593000317
L82U793000321
5
-
Thunder Bay - Ontario
L488
—
—
L82U193000332
L82U593000334
3
-
Peterborough - Ontario
L490
—
—
L82UX93000345
L82U593000348
4
-
CMBC (TransLink) - British Columbia
L454
9402
9406
L82X793000359
L82X993000363
5
-
CMBC (TransLink) - British Columbia
L454
9407
9416
L82X893000368
L82X993000377
10
-
CMBC (TransLink) - British Columbia
L454
9417
9431
L82X293000382
L82X293000396
15
-
Arrow Coach Line - Arkansas
L494
—
—
L82U793000397
L82U793000397
1
-
CMBC (TransLink) - British Columbia
L454
9432
9446
L82X893000404
L82X893000418
15
-
BC Transit - BCT - British Columbia
L486
9354
9369
L82U294000024
L82U494000039
16
-
CMBC (TransLink) - British Columbia
L454
9447
9461
L82X393000424
L82X393000438
15
-
CMBC (TransLink) - British Columbia
L482
9492
9499
L82X894000040
L82X094000047
8
-
CMBC (TransLink) - British Columbia
L482
9501
9517
L82X294000048
L82X094000064
17
-
CMBC (TransLink) - British Columbia
L454
9462
9470
L82X093000445
L82XX93000453
9
ISSUED BY:
WILDER GALIANO
APPROVED BY:
Daniel Theriault
DATE:
2012SE26
Digitally signed by Daniel Theriault
DN: cn=Daniel Theriault, o=Nova Bus, ou, [email protected], c=CA
Date: 2013.05.23 12:04:50 -04'00'
PAGE 1 OF 6
SAV.2E.2007MR
SERVICE BULLETIN
CLIENT
ORDER
ROAD NUMBER
BS1592AR1
VIN (2NVY/4RKY...)
from
to
from
to
QTY
-
Lethbridge - Alberta
L489
165
169
L82U493000454
L82U193000458
5
-
CMBC (TransLink) - British Columbia
L455
9471
9481
L82X093000459
L82X393000469
11
-
CMBC (TransLink) - British Columbia
L483
9518
9542
L82X294000065
L82X594000089
25
-
CMBC (TransLink) - British Columbia
L455
9482
9491
L82X293000480
L82X993000489
10
-
CMBC (TransLink) - British Columbia
L532
9543
9551
L82U093000497
L82U693000505
9
-
Brampton - Ontario
L501
0917
0921
L82U893000506
L82UX93000510
5
-
CMBC (TransLink) - British Columbia
L533
9552
9559
L82U193000511
L82U493000518
8
-
Brampton - Ontario
L501
0922
0926
L82U693000519
L82U893000523
5
-
CMBC (TransLink) - British Columbia
L533
9560
9573
L82U093000524
L82U093000537
14
-
BC Transit - BCT - British Columbia
L484
9370
9403
L82U494000090
L82U494000123
34
-
CMBC (TransLink) - British Columbia
L534
9574
9589
L82U694000124
L82U894000139
16
-
Niagara Falls - Ontario
L499
2986
2989
L82U093000564
L82U693000567
4
-
CMBC (West Vancouver) - British
Columbia
L539
901
909
L82U494000140
L82U994000148
9
-
BC Transit - BCT - British Columbia
L487
9404
9433
L82U094000149
L82U794000178
30
-
Strathcona County Transit - Alberta
L523
2010
2010
L82U693000603
L82U693000603
1
-
Strathcona County Transit - Alberta
L524
3005
3010
L82X593000604
L82X493000609
6
-
Walt Disney World - Florida
L535
1204
1213
L82UXA4000003 L82U0A4000012
10
-
Stratford - Ontario
L493
—
—
L82U2A3000019
L82U2A3000019
1
-
Woodstock - Ontario
L492
—
—
L82U4A3000040
L82U6A3000041
2
-
St. John’s - Newfoundland
L503
1066
1066
L82U4A3000071
L82U4A3000071
1
-
Brantford - Ontario
L547
10101
10105
L82X6A3000082
L82X3A3000086
5
-
Marketing Sales Demo - MSD 1 ISB
Hybrid
L548
—
—
L82X5A3000087
L82X5A3000087
1
-
Belleville - Ontario
L542
—
—
L82UXA3000088 L82U8A3000090
3
-
Timmins - Ontario
L550
—
—
L82U8A3000171
L82UXA3000172
2
-
Saskatoon - Saskatchewan
L551
1005
1007
S92UXA3000178 S92U8A3000180
3
-
Sudbury - Ontario
L552
801
808
L82U3A3000238
L82U0A3000245
8
-
Grand River Transit - GRT - Ontario
L560
21001
21009
L82U2A3000246
L82U1A3000254
9
-
Whitehorse - Yukon
L563
38
41
L82U3A3000255
L82U9A3000258
4
Halifax - Nova Scotia
L558
717
731
S92UXA3000293 S92U6A3000307
15
Marketing Sales Demo - MSD 2
L569
—
—
L82U4B4000001
L82U4B4000001
1
Marketing Sales Demo - MSD 3
L570
—
—
L82U6B4000002
L82U6B4000002
1
-
Regina - Saskatchewan
L561
—
—
L82U8B4000003
L82U5B4000010
8
-
Regina - Saskatchewan
L561
—
—
L82U4B4000013
L82UXB4000018
6
Calgary Transit - Alberta
L601
8101
8114
L82U5A4000099
L82U4A4000112
14
Honolulu - Hawaii
L559
201
224
L82U6A4000113
L82U7A4000136
24
Guelph - Ontario
L579
221
224
L82UXA3000401 L82U5A3000404
4
Marketing Sales Demo - MSD 4
L568
—
—
S92U9B3000013
1
-
ISSUED BY:
APPROVED BY:
WILDER GALIANO
DATE:
S92U9B3000013
2012SE26
PAGE 2 OF 6
SAV.2E.2007MR
SERVICE BULLETIN
CLIENT
ORDER
ROAD NUMBER
BS1592AR1
VIN (2NVY/4RKY...)
from
to
from
to
QTY
York Regional Transit Ontario
L562
1080
1082
S92U2A3000420
S92U6A3000422
3
Strathcona County Transit - Alberta
L580
2011
2023
L82U1A3000464
L82U8A3000476
13
Calgary Transit - Alberta
L607
8115
8130
L82UXA3000477 L82U6A3000492
16
First Transit Inc. - University of Alabama
L573
—
—
L82U9A4000137
L82U0A4000138
2
Connecticut Transit
L554
1041
1054
S92U1A4000139
S92U4A4000152
14
Connecticut Transit
L554
1055
1065
S92U8A4000154
S92U0A4000164
11
York Regional Transit - Ontario
L572
1083
1094
S92U3A3000569
S92U2A3000580
12
Belleville - Ontario
L598
—
—
L82U5A3000581
L82U7A3000582
2
Calgary Transit - Alberta
L615
8131
8158
L82U1B4000019
L82U4B4000046
28
Halifax - Nova Scotia
L613
732
741
S92UXB3000019 S92UXB3000028 10
Kings Transit - Kentville, Nova Scotia
L581
—
—
L82U2B3000054
L82U2B3000054
1
Thunder Bay - Ontario
L614
—
—
L82UXB3000061 L82U3B3000063
3
Calgary Transit - Alberta
L624
—
—
L82U4B4000077
L82U6B4000078
2
+
Grand River Transit - GRT - Ontario
L633
21101
21115
L82U7B3000289
L82U8B3000303
15
+
Marketing Sales Demo - MSD 2
L616
—
—
L82U4C4500001
L82U4C4500001
1
+
Clemson Area Transit - South Carolina
L617
—
—
S92U5C4500002
S92U5C4500002
1
+
University of Colorado - Colorado
L627
—
—
S92UXB4000139 S92U6B4000140
2
+
Marketing Sales Demo - MSD 6 Houston
L628
—
—
L82U8C4500003
L82UXC4500004
2
+
University of Alabama - Alabama
L640
—
—
L82U9B4000141
L82UOB4000142
2
+
Sudbury - Ontario
L632
811
817
L82U9B3000326
L82U4B3000332
7
+
Clemson Area Transit - South Carolina
(ref L722)
L641
—
—
L82U1C4500005
L82U5C4500007
3
+
Sault Ste-Marie Transit Services - Ontario
(ref L686)
L641
135
135
L82U7C4500008
L82U7C4500008
1
+
Clemson Area Transit - South Carolina
(ref L722)
L641
—
—
L82U9C4500009
L82U5C4500010
2
+
Sault Ste-Marie Transit Services - Ontario
(ref L686)
L641
139
139
L82U7C4500011
L82U7C4500011
1
+
Duke University - North Carolina (ref.
L703)
L641
—
—
L82U9C4500012
L82U0C4500013
2
+
Sault Ste-Marie Transit Services - Ontario
(ref L686)
L641
136
138
L82U2C4500014
L82U6C4500016
3
+
Duke University - North Carolina (ref.
L703)
L641
—
—
L82U8C4500017
L82U1C4500022
6
+
Regina - Saskatchewan
L639
645
654
L82U1B3000336
L82U2B3000345
10
+
Stratford - Ontario
L634
—
—
L82UXB3000352 L82UXB3000352
1
+
Calgary Transit - Alberta
L637
8161
8171
L82U7B3000356
L82UXB3000366 11
+
Calgary Transit - Alberta
L637
8172
8180
L82U3B3000368
L82U2B3000376
9
+
Marketing Sales Demo - MSD 4
L618
—
—
S92U1C3000377
S92U1C3000377
1
+
Belleville Transit - Ontario
L655
—
—
L82U3B3000385
L82U3B3000385
1
+
Strathcona County Transit - Alberta
L659
2024
2028
L82U7B3000440
L82U4B3000444
5
-
ISSUED BY:
APPROVED BY:
WILDER GALIANO
DATE:
2012SE26
PAGE 3 OF 6
SAV.2E.2007MR
SERVICE BULLETIN
CLIENT
ORDER
ROAD NUMBER
BS1592AR1
VIN (2NVY/4RKY...)
from
to
from
to
QTY
+
Timmins - Ontario
L661
—
—
L82U9B3000486
L82U9B3000486
1
+
Airdrie Transit - Alberta
L664
—
—
L82U2B3000507
L82U2B3000507
1
+
Brantford - Ontario
L663
—
—
L82U1B3000532
L82U1B3000532
1
TOTAL
612
MATERIAL
QTY.
PART NO.
REV.
DESCRIPTION
2
N43233
NUT M8
2
N65113
MUSHROOM HEAD BOLT
1
N66076
METAL SUPPORT CAC
1
N66077
METAL PLATE SUPPORT CAC
5
N43233
M8 NUT
5
N43774
SCREW
1
N60428
METAL CLAMP
REPLACES PART NO.
MATERIAL AVAILABILITY: MATERIALS WILL BE AVAILABLE WITHIN 62 DAYS. TO ORDER, PLEASE
SEND A NO CHARGE PURCHASE ORDER TO PREVOST PARTS FAX: 1-888-668-2555. SPECIFY
DOCUMENT NUMBER, QUANTITY OF KITS AND SHIPPING ADDRESS.
DISPOSAL OF MATERIAL:
THE PARTS REMOVED AND THE NEW PART NOT USED MUST BE KEPT AND THEN GIVEN TO YOUR
AFTER-SALES SERVICE REPRESENTATIVE AT TIME OF WARRANTY CLAIM.
ALLOCATED TIME: 45 MINUTES
REVISION HISTORY
REV.
DATE
CHANGE DESCRIPTION
ISSUED BY
NR
2012SE30
INITIAL RELEASE
WG
R1
2013AL30
CLIENT LIST REVISED (SEE THE LIST FOR ADDED AND
REMOVED CONTRACTS)
WG
FOLLOW YOUR INTERNAL SAFETY PROCEDURES
ISSUED BY:
APPROVED BY:
WILDER GALIANO
DATE:
2012SE26
PAGE 4 OF 6
SAV.2E.2007MR
SERVICE BULLETIN
BS1592AR1
PROCEDURE
1. Open the rear engine access door.
2. Remove the rubber part from the charge air cooler CAC outlet pipe. See Figure 1.
LOCATION OF THE
MODIFICATION
Figure 1 - CAC tube and Supports location to be Replaced
3. With a grinder, cut the metal support at the base of the charge air cooler CAC pipe. See Figure 2.
4. With a grinder, cut the bracket from the vehicle's structure.
METAL SUPPORTS TO
BE REMOVED
Figure 2 - Supports to be Removed
ISSUED BY:
APPROVED BY:
WILDER GALIANO
DATE:
2012SE26
PAGE 5 OF 6
SAV.2E.2007MR
SERVICE BULLETIN
BS1592AR1
5. Locate metal support plate N66077 as shown on Figure 3.
6. Drill three 10 mm (0.393 IN) holes on the vehicle's structure as shown on Figure 3.
 NOTE:
Before drilling, protect the wires that lay on the floor of the IB Panel. When drilling use a drill bit stopper.
6.5MM (0.255 IN)
20.6MM (0.811 IN)
15MM (0.590 IN)
97MM (3.818 IN)
179MM (7.047 IN)
10 MM (0.393 IN) HOLES
Figure 3 - Location of N66077 Support and Holes
7. Attach metal support plate N66077 to the structure with three bolts N43774 and three nuts N43233. See Figure 4.
8. Attach support N66076 to the metal support plate N66077 with two bolts N43774 and two nuts N43233. See Figure 4.
BOLT N43774
NUT N43233
N66077 SUPPORT
N66076 SUPPORT
Figure 4 - Attach Support N66077 to the vehicle structure and Assemble with Support N66076
ISSUED BY:
APPROVED BY:
WILDER GALIANO
DATE:
2012SE26
PAGE 6 OF 6
SAV.2E.2007MR
SERVICE BULLETIN
BS1592AR1
9. Install the metal clamp N60428 on the charge air cooler CAC tube.
10. Afix the metal clamp N60428 to the new metal assembly support with two screws N65113 and two nuts N43233. Apply
thread locker before fastening. See Figure 5.
11. Tighten the metal clamp N60428 onto the charge air cooler CAC tube.
12. Close the rear engine access door.
SCREWS N65113
NUTS N43233
THREAD LOCKER
Figure 5 - Clamp Installation on CAC Pipe
ISSUED BY:
APPROVED BY:
WILDER GALIANO
DATE:
2012SE26
PAGE 7 OF 6
SAV.2E.2007MR
SERVICE BULLETIN
BS1592AR1
E
G
A
P
K
LAN
B
ISSUED BY:
APPROVED BY:
WILDER GALIANO
DATE:
2012SE26
PAGE 8 OF 6