TS-S123

SERVICE BULLETIN
Bulletin Type.... : Recall (S type)
Bulletin No....... : TS-S123
Bulletin Name... : Tag Axle Air Bellow Protection
Cover
Bulletin Ref.No : 700003328
NTSHA…………… : 17V470
PQR No............. :
Rev No.............. :
Release Date.... : 18.08.2017
Expiry Date....... : 18.03.2018
Vehicle Model... : TS 45
Flat Rate Code.. : TS-S123
Flat Rate Time... : 45’
Subject: Replacement of bended or deformed tag
axle air bellow protection cover.
Summary : This bulletin is made to replace
bended or deformed air bellow cover with a new
designed cover.
Bulletin Responsible: Serhat CELEPCİ
Published by&Approved by: Hakan GÜNERDEM
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and
actuators) if they are less than 2 meters away from the chassis part to be welded or the earth terminal of the
welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on
these
parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and
temperatures
higher than 70°.
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SERVICE BULLETIN
Service bulletin expiry dates differ according to
service bulletin type.
Definitions
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is
used for updates that need to be performed upon
customer complaints.
Release Date: As of this date the bulletin is
released and available on E-Doc. Modification
parts can be ordered. The time period between
the release date and the effective date may vary
according to the procurement lead time.
Effective Date: As of this date specified amount
of the total modification parts will be available on
Spare Parts Stock. Modification parts can be
ordered and the application can be performed. (
except non-compliance and safety related
campaigns, i.e. S-Type Bulletin)
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical
instructions or other type of information to
service network.
Part Order Deadline: Last order date for
modification parts. The part orders which will be
placed after this date should be approved by
Regional Coordinator.
Expiry Date: Expiration date for the application.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin
is used for Recall Campaigns.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is
used for updates that should be implemented
without waiting for customer complaints.
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SERVICE BULLETIN
GENERAL PRECAUTIONS
1. Suggested Dress Code:
2. Before Starting the Work:
Always wear protective clothing. Do not wear any damaged or loose-fitting clothing
and remove jewelry before starting the work. In case of long hair use hairnet.
The illustration above shows some of the correct and incorrect clothing that should
be worn during work. Sharp edges should be avoided e.g belts, watches, necklaces etc.
3. Interior materials protection:
Seats, trimming, upholstery stuff and carpeting should be protected with appropriate
coverings.
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SERVICE BULLETIN
Insatalled Part List
No
Part No
1
9325-4932Y
2
9325-4933Y
3
Part Name
Picture
Qty
Unit Of
Measure
SHEET METAL BRACKET,
BELLOW GUARD, TAG AXLE,
RIGHT SIDE
1
SHEET METAL BRACKET,
BELLOW GUARD, TAG AXLE,
LEFT SIDE
1
RP353108Y
SPLASH GUARD, AIR
BELLOW, TAG AXLE
2
4
MF100057Y
BOLT HEX (M8X1,25X25)
K:5,8
8
Pcs
5
MF450405Y
WASHER, SPRING (B 8)
(2X8X24)
8
Pcs
6
MF450005Y
WASHER,PLAIN (8)
8
Pcs
Pc
Pc
Pcs
Excluded Part List
Qty
Unit Of
Measure
SHEET, BELLOW GUARD,
TAG AXLE, RIGHT SIDE
1
Pc
9325-3788RY
SHEET, BELLOW GUARD,
TAG AXLE, LEFT SIDE
1
Pc
MF100054Y
BOLT (M8X1.25X18) K:8.8
8
Pcs
No
Part No
Part Name
1
9325-3787Y
2
3
Picture
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SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
Application-1: Removal Procedure
a- Before starting the operation lift the vehicle by pushing the kneeling/lifting button
placed on dashboard, see in Figure -1. Thus enough space will be achieved for the
following processes (See Figure-1)
Figure -1: Kneeeling/lifting operation
Figure - 2:
b- Location of the tag axle air bellow at left side of driving direction
If current air bellow protection covers still exist on the vehicle, remove them by loosening
the bolts, (See Figure-3)
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SERVICE BULLETIN
Figure - 3
Figure - 3: Removal of existing air bellow protection covers of tag axle
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Application-2: Subassembly Procedure
Figure – 4
Note: Same subassembly process is also vaild for the air bellow protection cover at right side
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SERVICE BULLETIN
Application-3: Installation Procedure
Install both air bellow protection covers to the vehicle, see in Figure-5 and Figure-6.
Figure - 5: Fix the protection cover at left side by the bolts given in DETAIL -A (tightening
torque is 8 lbft).
Note: Same installation process is also vaild for the one at right side
Figure - 6: New air bellaw protection covers installed to the vehicle
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SERVICE BULLETIN
RATE BREAK DOWN
Application
Time
Removal Procedure
15’
Subassembly Procedure
15’
Installation Procedure
15’
Total
45 min.
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