A941785 2032338-

94 LED daytime running light does not work on one side (DTC 02895, 02897)
94 17 85 2032338/3 February 13, 2017. Supersedes Technical Service Bulletin Group 94 number 13-18 dated
May 23, 2013 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
A4/S4
2013
000001-131539
Xenon Headlights
A5/S5
2013
000001-029369
Xenon Headlights
RS 5
2013
000001-901308
Xenon Headlights
A5 cabriolet
2013
000001-005943
Xenon Headlights
Condition
REVISION HISTORY
Revision
Date
Purpose
3
-
Revised Warranty (Updated Labor Operations)
2
-
Revised Technical Background (Added images)
Revised Service (Clarification)
Revised Warranty (Added new labor operations)
Revised header data (Added DTC codes)
1
1/18/2013
Initial publication
Page 1 of 7
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
 The LED daytime running light in a single
headlight does not work (Figure 1). The issue
must be repeatable at the workshop.
Figure 1. Driver’s side LED DRL inoperative.
One of the following DTCs must be present in the Electronic Central Electrics Module, J519 (address
word 0009):
 DTC 02895 (Left LED module daytime running lights and parking, supply – Electrical fault in circuit)
 DTC 02897 (Right LED module daytime running lights and parking, supply – Electrical fault in circuit)
 Only vehicles with xenon headlights are affected.
Page 2 of 7
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Background
The LED Parking Lamp/Daytime Running Lamp
module (LED module), L176/L177 (Figure 2), or
the wiring to the LED module, is damaged during
headlight assembly at the supplier.
Figure 2. LED Parking Lamp/Daytime Running
Lamp module (LED module), L176/L177
Additionally, water can enter through an
adjustment screw at the top of the headlight,
causing damage to the Daytime Running Lamp
and Parking Lamp control module (DRL control
module), J860/J861 (Figure 3).
Figure 3. Daytime Running Lamp and Parking
Lamp control module (DRL control module),
J860/J861
Page 3 of 7
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Production Solution
The holding tool, which is used during the installation of the LEDs into the headlight, was improved. The
headlight adjustment screw was optimized to the headlight housing.
Service
1. Remove the DRL control module of the affected side. Inspect the female connectors located inside of
the headlight and inspect the male connectors located on the DRL control module:
If water and/or corrosion are found inside of the DRL control module (male connector side):
 Replace the headlight.
 Replace the DRL control module.
 Inspect the HID Gas Discharge Lamp control module, J343/344. Replace the module if water
and/or corrosion are found.
 Inspect the Headlamp Power Output State/Adaptive Headlight control module, J667/J668, if
equipped. Replace the module if water and/or corrosion are found.
 Proceed to step 2.
If water and/or corrosion are not found inside of the DRL control module, and there are no loose or
damaged connectors, swap the DRL control modules between headlights to see if the issue follows
the control module:
 If the issue follows the control unit, replace the affected DRL control module only. Refer to ElsaPro
>>Repair Manual>>Electrical System>>Electrical Equipment>>94 Exterior Lights,
Switches>>Removal and Installation>>HID Headlamp, from MY 2013>> Daytime Running Lamp
and Parking Lamp Control Module -J860-/-J861-.
If the issue stays with the headlight assembly, check for bent pins and/or damaged connectors on the
headlight:
 If bent pins and/or damaged connectors are found, replace as necessary.
 If bent pins and/damaged connectors are not found, replace the headlight assembly, then reinstall
the original control modules and bulbs into the new replacement headlight assembly. Refer to
ElsaPro >>Repair Manual>>Electrical System>>Electrical Equipment>>94 Exterior Lights,
Switches>>Removal and Installation>>HID Headlamp, from MY 2013>>Headlamp.
 Proceed to step 2.
Page 4 of 7
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Tip: The ElsaPro Repair Manual section labeled “LED Parking Lamp/Daytime Running Lamp
Modules L176/L177” refers to the actual LED module located inside of the headlamp. This module
contains the LEDs which are mounted on a circuit board with heat-sink. Starting with MY13, this
module cannot be replaced.
2. Adjust headlights after installing them back into the vehicle. Refer to ElsaPro >>Repair
Manual>>Electrical System>>Electrical Equipment>>94 Exterior Lights, Switches>>Diagnosis and
Testing>>HID Headlamp, Adjusting.
3. Adjust the adaptive cruise control (ACC) system, if equipped. Refer to ElsaPro >>Repair
Manual>>Chassis>>Suspension, Wheels, Steering>>44 Wheels, Tires, Wheel Alignment>>Diagnosis
and Testing>>Adjustment Procedure Using ACC Setting Device VAS 6190 or 6430.
Warranty
Claim Type:
 110 up to 48 Months/50,000 Miles.
 G10 for CPO Covered Vehicles – Verify Owner.
 If vehicle is outside any warranty, this Technical Service Bulletin is informational
only.
Service Number:
9415 Headlight
Damage Code:
0040
Labor Operations:
Front bumper cover removed + reinstalled
6329 1900
70 TU
Radar sensor adjust (if equipped)
9163 1550
30 TU
1 Headlight assembly removed + reinstalled
9415 5550
20 TU
2 Headlight assembly removed + reinstalled
9415 5650
30 TU
2 LED DRL control units removed + reinstalled
9487 9999
20 TU
(A5, S5, RS 5, A5 cab) Headlight assembly
remove + install
9415 1951
20 TU
(A4/S4) Headlight assembly remove + install
9415 1900
30 TU
2 Headlight assembly adjust
9415 1600
20 TU
Page 5 of 7
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Additional Labor Operations (use as needed)
Diagnostic Time:
Gas discharge ECM removed + reinstalled
9457 2050
10 TU
2 Gas discharge ECM removed + reinstalled
9457 2050
20 TU
Control Module LED removed + reinstalled
9418 1950
10 TU
2 Control Module LED removed + reinstalled
9418 2050
20 TU
GFF
0150 0000
Time stated on
diagnostic
protocol (Max
110 TU)
Road test prior to service procedure
No allowance
0 TU
Road test after service procedure
0121 0004
10 TU
Technical diagnosis at dealer’s discretion
(Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance details)
Claim Comment:
As per TSB #2032338/3
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
Part Number
Part Description
Quantity
See ETKA
Headlamp for gas discharge bulb
As needed
See ETKA
Power module for day driving lights
As needed
See ETKA
Headlamp Power Output Stage ECM
As needed
See ETKA
Gas discharge ECM
As needed
Page 6 of 7
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Additional Information
All parts and service references provided in this TSB (2032338) are subject to change and/or removal. Always
check with your Parts Department and service manuals for the latest information.
©2017 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
Page 7 of 7
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.