SP237-001

Volvo Trucks North
America
Greensboro, NC USA
Service Program
Trucks
Date
6.2017
Group
No.
237 001
Release
Page
01
1(4)
Engine Injector and Sleeve, Cleaning
(Conical)
VN, VHD, VAH
SP 237-001, Engine Injector and Sleeve, Cleaning
(Conical)
(June 2017)
Certain VOLVO VN, VHD, and VAH trucks built from 05/16/2015 to 09/09/2016 and equipped
with HDE13 engines have been identified as high risk for injector sleeve combustion gas
leakage due to excessive graphite paste application during assembly, possibly resulting in
loss clamp load.
USA139102922
PV729-SP237-001
Volvo Trucks North America
Service Program
Date
6.2017
Group
No.
Release
237
001
01
Required Parts
Engine Injector and Sleeve, Cleaning (Conical) Parts
Item #
Description
Part Number
Qty
1
Flange Screw, Injector Yoke
8192804
6
2
Injector Sleeve
85137065
6
3
O-ring Kit, Injector
276948
6
4
Sealing Ring, VOLVO Engine Brake (VEB)
1677370
2
5
V-clamp, Exhaust Gas Recirculation (EGR), Venturi
20504408
1
6
Sealing Ring, Crank Case Ventilation (CCV)
21532258
1
7
O-ring, Exhaust Gas Recirculation (EGR), Venturi
967343
2
8
Sealing Ring, VOLVO Engine Brake (VEB)
20526428
1
Engine Injector and Sleeve, Cleaning (Conical) Procedure
You must read and understand the precautions and guidelines in Service Information,
group 20, "General Safety Practices, Engines" before performing this procedure. If you are
not properly trained and certified in this procedure, ask your supervisor for training before
you perform it.
DANGER
Do not attempt to repair or service this vehicle without having sufficient training, the
correct service literature and the proper tools. Failure to follow this could make the vehicle
unsafe and lead to serious personal injury or death.
1 Park the vehicle on a level surface.
2 Apply the parking brake.
3 Place the transmission in neutral or park.
4 Install the wheel chocks.
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Volvo Trucks North America
Service Program
Date
6.2017
Group
No.
Release
237
001
01
5 Disconnect the cable from the battery’s negative terminal.
W3086747
6 Remove and clean injectors and cups, reinstall injectors with new cups using the latest
published repair method from Impact (2379-03-02-01) or (PV776-89311434).
If during the campaign repair a combustion gas leaking injector(s) is replaced you need to
do the following for claim submission:
File the campaign claim in UCHP as you normally would, then add a second line as a
warranty claim job for the injector replacement. This line will be only for the injector(s) and
labor to program the trim code. You will need to use labor code 1700-08-03-39 with 0.3
hrs for the trim code programming.
Note: VOLVO will not approve replacement of complete injector sets.
7 Connect the cable to the battery’s negative terminal.
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Volvo Trucks North America
Service Program
Date
6.2017
Group
No.
Release
237
001
01
8 Remove the wheel chocks.
W7086759
Reimbursement
This repair is covered by an authorized Service Program.
Reimbursement is obtained via the normal claim handling
process.
UCHP
Reimbursement
Recall Status
Vehicle inspected, repair not required
1- Inspected OK
Vehicle repaired per instruction
2- Modified per
instruction
Labor Code
Primary Labor Code – Engine Injector and Sleeve, Cleaning
(Conical)
2379-03-02-07
6.1 hrs.
Labor Code – Road Test
1700-20-09-01
0.2 hrs
Labor Code – Steam Clean
1700-11-03-03
0.2 hrs
Time to take charge and determine campaign status
1700–16–01–01
0.3 hrs
Causal Part
22479124
SCC Code
S7186
Authorization Number
N/A
Expiration Date
30-JUN-2018
Note: Take Charge Time is not included in the Labor Code for this operation. Take charge
may be eligible but can only be used once per repair visit. If vehicle is having other warranty
repairs performed, take charge should be charged to the warranty repair, otherwise take
charge can be charged to this service program.
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