V551603 2039446

Technical Bulletin
Model(s)
Year
Eng. Code
Trans. Code
VIN Range From
VIN Range To
Jetta
2002 – 2010
All
All
All
All
Golf
2002 – 2009
All
All
All
All
Sportwagen
2009
All
All
All
All
Passat
1998 - 2010
All
All
All
All
Passat Wagon
1998 - 2010
All
All
All
All
Condition
55 16 03 February 17, 2016 2039446 Supersedes Technical Bulletin V551501 dated January 28, 2015 to include
Passat, Passat Wagon and A5 Jetta SportWagen.
Corrosion Hood Edge
Corrosion may be found on the folded edge of the hood. The corrosion may be found on this edge anywhere
around the hood.
Page 1 of 7 Plus attachments.
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Note:
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual.
Documentation required per Warranty Policies and Procedures Manual.
For vehicles outside of the Limited Warranty Against Corrosion Perforation this Technical Bulletin is for
information only.
Technical Background
Not applicable.
Production Solution
Not applicable.
Page 2 of 7 Plus attachments.
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
A. Repair Edge Corrosion on the Hood
 Remove the Hood from the vehicle. See Repair Group 55 in Elsa.
 Remove the corrosion with Pneumatic Brush Grinder Set -VAS6446 or similar tool.
 Sand the overlapping areas with P360 - P400 sandpaper.
 Clean the base surface with a VOC compliant cleaning solution.
 After a corrosion repair and before sealing, insulate the base surface with a Two-Part Wash Primer and then
fill with Two-Part HS Performance Filler. (Both Locally Sourced).
 After the filler has dried, the filled area must be dry sanded with P400- P500. While doing so, make sure to
avoid “sanding through”. Then clean the sanded areas with a VOC compliant cleaning solution.
 After the filler has dried and has been sanded, the metal edges in the fold area must be thinly sealed with
Polyurethane adhesive -AKD 476 KD5 05.
 Paint the hood according to Volkswagen specifications.
 Install the hood on the vehicle. See Repair Group 55 in Elsa.
Note:
 When repairing, the seam sealant is to be returned to replicate stock visual appearance and layer thickness.
 In order to avoid damage and malfunctions, seam sealant must be applied smoothly in the area of attached
components.
 Water drain holes must remain free.
B. Replace Hood due to Through-Corrosion (Perforation)
Note:
If through-corrosion (perforation) is not present, hood replacement will only be accepted if it qualifies per the
Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important
guidelines when considering component repair vs. replacement options (the “80% rule”).
 Paint the new hood according the Volkswagen specifications.
 Remove the old hood. See Repair Group 55 in Elsa.
 Install new hood. See Repair Group 55 in Elsa.
Page 3 of 7 Plus attachments.
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
Note:
 Dealers may complete the repair as described without prior authorization (through a WISE Warranty Repair
Acceptance request).
 Documentation required: Clear pictures, completed estimate and body shop invoice must be saved and kept
on file at the Dealership for audit purposes.
 Labor time units (TU), Material units (MU), and Material unit rate are correct at the time of publication. The
time units and/or material units may differ if the repair catalogue is updated. The information in the repair
catalogue applies, except for the open time items (labor operations ending in 99) which are calculated at
actual time multiplied by the body shop labor rate. The material allowance (Paint material price per unit) is
subject to change. Refer to WISE > Resource Center > Forms > Paint/Corrosion for the most current
forms.
 This section is applicable for vehicles within the terms of Volkswagen’s Limited Warranty Against Corrosion
Perforation. For vehicles outside the terms of the Limited Warranty Against Corrosion Perforation this section
is for information only.
 This bulletin may be provided to outside shops to ensure the proper repair is completed.
Note:
Claim Processing Options
Option 1: Utilize the attached form examples and pre-populated forms on WISE to assist with calculating the
reimbursement amounts. This will expedite the claim review process and reduce the time to pay the claim.
Note that miscalculations are subject to claim adjustment.
For the complete set of pre-populated Paint/Corrosion Claim Form templates associated with this Technical
Bulletin, refer to WISE > Resource Center > Forms > Paint/Corrosion.
Option 2: Email repair estimates to [email protected]. The Paint and Corrosion Team will calculate the
warranty allowance and complete the required form(s) on behalf of the dealer.
Page 4 of 7 Plus attachments.
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)
Year(s)
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
Jetta
2002 – 2010
All
All
All
All
Sportwagen
2009
All
All
All
All
Golf
2002 - 2009
All
All
All
All
Passat
1998 – 2010
All
All
All
All
Passat Wagon
1998 - 2010
All
All
All
All
SAGA Coding
Claim Type:
1601)
Damage
Service Number:
Code
5522
0003
Parts Manufacturer
HST
Damage Location
(Depends on Service No.)
--
020
Jetta (9M2,1K2), Sportwagen
(1K5)
020 2)
Passat (3B2,3B3,3C2),
020 2)
Passat Wagon (3B5, 3B6,3C5)
A5 Golf (9B1,1K1)
020 2)
Repair
Please use the following part number in “Outside Materials” 4)
LACKMATF: Paint and Materials
MU @ $12 per unit
2 Part Wash Primer
Claim Dollar Amount (MAX: $40)
2 Part HS Performance Filler
Claim Dollar Amount (MAX: $40)
Please use the following Labor Operation in “Outside Labor” 4)
Page 5 of 7 Plus attachments.
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Select the appropriate Labor Operation below:
- L0010000: External Painting-straight color
Claim Dollar Amount
- L0020000: External Painting-metallic/2-layer
- L0030000: External Painting-pearl color
Use this for all body repair in this bulletin:
Claim Dollar Amount
- A0041000: Body Shop repair no paint
Replace
Please use the following part number in “Outside Materials” 4)
LACKMATF: Paint and Materials
MU @ $12 per unit
Please use the following Labor Operation in “Outside Labor” 4)
Select the appropriate Labor Operation below:
- L0010000: External Painting-straight color
- L0020000: External Painting-metallic/2-layer
Claim Dollar Amount
- L0030000: External Painting-pearl color
Use this for all body repair in this bulletin:
Claim Dollar Amount
- A0041000: Body Shop repair no paint
Causal Part:
L00#0000
Diagnostic Time 4)
GFF Time expenditure
01500000 = 00 TU max.
Road Test
01210002 = 00 TU
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU
NO
NO
NO
Claim Comment: Input “As per Technical Bulletin 2039446” in comment section of Warranty Claim.
1)
For Vehicles outside the Limited Warranty Against Corrosion Perforation this bulletin is information
only
2)
Corrosion claim vendor code will be the damage location.
Page 6 of 7 Plus attachments.
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
3)
Labor Time Units (Tus) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
5)
See attachment “srt_reference_table.pdf” for labor time reference.
Required Parts and Tools
Part Description
Part No:
Quantity
Repair Only
AKD 476 KD5 05
Polyurethane adhesive
Maximum 0.5
Replace Only
(One of the Parts Below) See ETKA for proper application
1J0823031B
Hood – A4 Golf
1
1K0823031J
Hood – A5 Golf
1
1K0823031L
Hood – A5 Jetta Sportwagen
1
1J5823031B
Hood – A4 Jetta
1
1JM823031F
Hood – A5 Jetta
1
3B0823031E/K
Hood - B5 Passat and Passat
Wagon
1
3C0823031C
Hood – B6 Passat and Passat
Wagon
1
For special tools, see repair manual.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 7 of 7 Plus attachments.
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
XXXXXXXXXXXXXXXXX
Color No. (4-digit ElsaPro Paint No.)
LR9A
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
Dmg
Loc
Part manufacturer
(Vendor Code)
5522
0003
020
020
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint Hood
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
55226150
220
51017153
160
17
Verify ALL Labor Operation Time Units
and Material Units
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
Part Qty
Part Price
per Unit
Total Part
Price
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
380
17
Time
Units
Remove and install hood
55221900
70
Replace Hood
55225550
50
Wax Body
51017500
30
Example Time Units
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
-
Total Paint Material Amount
$
204.00
Total Parts Amount
$
204.00
VW Representative
Authorization No.
Authorization Date
TB 2039446
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
Body Labor Subtotal
150
Total TU/MU
530
17
L00#0000 $
380.00
A0041000 $
150.00
Parts and Materials: $
204.00
Total: $
734.00
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
XXXXXXXXXXXXXXXXX
Color No. (4-digit ElsaPro Paint No.)
LR9A
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
Dmg
Loc
Part manufacturer
(Vendor Code)
5522
0003
020
020
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint Hood
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
55227953
190
51017173
160
13
Verify ALL Labor Operation Time Units
and Material Units
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
Part Qty
Part Price
per Unit
Total Part
Price
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
350
Time
Units
PRIMER
2 part wash primer
1 $
40.00
Remove and Install hood
55221900
70
FILLER
2 part hs performance filler
1 $
40.00
Repair Hood
55226300
70
Wax Body
51017500
30
Example Part Qty and Part Price per Unit only
13
Example Time Units
All other parts should be claimed separately in
the SAGA claim
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
80.00
Body Labor Subtotal
170
Total Paint Material Amount
$
156.00
Total TU/MU
520
Total Parts Amount
$
236.00
VW Representative
Authorization No.
Authorization Date
TB 2039446
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
13
L00#0000 $
350.00
A0041000 $
170.00
Parts and Materials: $
236.00
Total: $
756.00
SRT Reference Table for TPI# 2039446
Repair (A5 SportWagon) – Models(1K5)
Body Labor
Labor Operation : Remove and
install hood
55 22 19 00 = 70 TU
Labor Operation : Repair hood
55 22 63 00 = * TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 73 = 160 TU
Labor Operation: Paint hood
55 22 79 53 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
13 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear lid replacement should be considered if the total repair cost will exceed 80% of the total replacement cost.
Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Replace (A5 SportWagon) – Models(1K5)
Body Labor
Labor Operation : Remove and install
hood
55 22 19 00 = 70 TU
Labor Operation : Replace Hood
W/O insulation
Or
W/ Insulation
55 22 55 50 = 40 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
55 22 55 53 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 160 TU
Labor Operation: Paint hood
55 22 61 50 =220 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
22 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (Jetta) – Models(1K2)
Body Labor
Labor Operation : Remove and
install hood
55 22 19 00 = 70 TU
Labor Operation : Repair hood
55 22 63 00 = * TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 73 = 160 TU
Labor Operation: Paint hood
55 22 79 53 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
13 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear lid replacement should be considered if the total repair cost will exceed 80% of the total replacement cost.
Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Replace (Jetta) – Models(1K2)
Body Labor
Labor Operation : Remove and install
hood
55 22 19 00 = 70 TU
Labor Operation : Replace Hood
W/O insulation
Or
W/ Insulation
55 22 55 50 = 40 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
55 22 55 53 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 160 TU
Labor Operation: Paint hood
55 22 61 50 =190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
13 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (Jetta) – Models(9M2)
Body Labor
Labor Operation : Remove and
install hood
55 22 19 00 = 70 TU
Labor Operation : Repair hood
55 22 63 00 = * TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 73 = 160 TU
Labor Operation: Paint hood
55 22 79 53 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
12 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear lid replacement should be considered if the total repair cost will exceed 80% of the total replacement cost.
Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Replace (Jetta) – Models(9M2)
Body Labor
Labor Operation : Remove and install
hood
55 22 19 00 = 70 TU
Labor Operation : Replace Hood
W/O insulation
Or
W/ Insulation
55 22 55 50 = 50 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
55 22 55 53 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 160 TU
Labor Operation: Paint hood
55 22 61 50 =220 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
17 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (Golf) – Models(1K1)
Body Labor
Labor Operation : Remove and
install hood
55 22 19 00 = 70 TU
Labor Operation : Repair hood
55 22 63 00 = * TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 73 = 160 TU
Labor Operation: Paint hood
55 22 79 53 = 160 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
12 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear lid replacement should be considered if the total repair cost will exceed 80% of the total replacement cost.
Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Replace (Golf) – Models(1K1)
Body Labor
Labor Operation : Remove and install
hood
55 22 19 00 = 70 TU
Labor Operation : Replace Hood
W/O insulation
Or
W/ Insulation
55 22 55 50 = 40 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
55 22 55 53 = 50 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 160 TU
Labor Operation: Paint hood
55 22 61 70 =130 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
13 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (Golf) – Models(9B1,1J1)
Body Labor
Labor Operation : Remove and
install hood
55 22 19 00 = 70 TU
Labor Operation : Repair hood
55 22 63 00 = * TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 01 = 30 TU (9B1)
51 01 75 00 = 30 TU (1J1)
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 73 = 110 TU (9B1)
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
55 22 79 53 = 160 TU (9B1)
L00#0000*
55 22 79 53 = 190 TU (1J1)
*Please see warranty table for
proper labor operation
51 01 71 73 = 160 TU (1J1)
Labor Operation: Paint hood
Outside Materials
Labor Operation: Paint hood
14 MU (9B1)
12 MU (1J1)
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear lid replacement should be considered if the total repair cost will exceed 80% of the total replacement cost.
Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Replace (Golf) – Models (9B1,1J1)
Body Labor
Labor Operation : Remove and install
hood
55 22 19 00 = 70 TU
Labor Operation : Replace Hood
W/O insulation
Or
W/ Insulation
55 22 55 50 = 50 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 01 = 30 TU (9B1)
51 01 75 00 = 30 TU (1J1)
55 22 55 53 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 110 TU (9B1) Multiply claim time units x
51 01 71 53 = 160 TU (1J1) warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
Labor Operation: Paint hood
55 22 61 50 =220 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
21 = MU (9B1)
17 = MU (1J1)
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (Passat and Passat Wagen) – Models(3B2,3B3,3B5,3B6)
Body Labor
Labor Operation : Remove and
install hood
55 22 19 00 = 70 TU
Labor Operation : Repair hood
55 22 63 00 = * TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 73 = 160 TU
Labor Operation: Paint hood
55 22 79 53 = 220 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
14 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear lid replacement should be considered if the total repair cost will exceed 80% of the total replacement cost.
Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Replace (Passat and Passat Wagen) – Models(3B2,3B3,3B5,3B6)
Body Labor
Labor Operation : Remove and install
hood
55 22 19 00 = 70 TU
Labor Operation : Replace Hood
W/O insulation
Or
W/ Insulation
55 22 55 50 = 20 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
55 22 55 53 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 160 TU
Labor Operation: Paint hood
55 22 61 50 =250 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
21 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (Passat and Passat Wagen) – Models(3C2,3C5)
Body Labor
Labor Operation : Remove and
install hood
55 22 19 00 = 50 TU
Labor Operation : Repair hood
55 22 63 00 = * TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 73 = 160 TU
Labor Operation: Paint hood
55 22 79 53 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
14 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear lid replacement should be considered if the total repair cost will exceed 80% of the total replacement cost.
Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Replace (Passat and Passat Wagen) – Models(3B2,3B3,3B5,3B6)
Body Labor
Labor Operation : Remove and install
hood
55 22 19 00 = 50 TU
Labor Operation : Replace Hood
55 22 55 50 = 50 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 160 TU
Labor Operation: Paint hood
55 22 61 60 =220 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint hood
21 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF