V531601 2040536

Technical Bulletin
Model(s)
Year
Eng. Code
Trans. Code
VIN Range From
VIN Range To
Golf/GTI (A5)
2006 – 2009
All
All
All
All
Jetta/GLI
1999 – 2010
All
All
All
All
Jetta Wagon
2001 – 2009
All
All
All
All
Passat
1998 – 2010
All
All
All
All
Passat Wagon
1998 - 2010
All
All
All
All
Condition
53 16 01 February 1, 2016 2040536 Supersedes Technical Bulletin V531502 dated May 21, 2015 to include
additional models and model year applicability.
Rear Quarter Panel Corrosion (U.S. Only)
Corrosion is found where the rear bumper cover meets the quarter panel.
Figure 1
Note:
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures
Manual.
Documentation required per Warranty Policies and Procedures Manual.
For vehicles outside of the Limited Warranty Against Corrosion Perforation this Technical Bulletin is for
information only.
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© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Technical Background
A Speed nut is used to assemble the rear bumper cover to the rear quarter panel. Relative movement between
this metal speed nut and the quarter panel scratches away the paint and/or the corrosion protection (Figure 2).
Figure 2
Production Solution
No production change required.
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© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
1a. Repair rear quarter panel.
Only perform this operation if the total repair cost is less than 80% of the total replacement cost.
Or
1b. Replace rear quarter panel (Only if through-corrosion is present or if the repair cost is 80% or more of the
replacement cost).
Note:
Steps 2-3 should be completed whether the quarter panel is repaired or replaced.
2. Replace the speed nut (N 906 988 03) on the bumper cover (both sides).
3. Apply the paint protection film (AKL 448 300 04) to the contact area of the quarter panel as shown in Figure 3
(both sides).
Figure 3
Note:
If through-corrosion (perforation) is not present, quarter panel replacement will only be accepted if it qualifies per
the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “80% rule”).
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© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
Note:
 Dealers may complete the repair as described without prior authorization (through a WISE Warranty Repair
Acceptance request).
 Documentation required: Clear pictures, completed estimate and body shop invoice must be saved and kept
on file at the Dealership for audit purposes.
 Labor time units (TU), Material units (MU), and Material unit rate are correct at the time of publication. The
time units and/or material units may differ if the repair catalogue is updated. The information in the repair
catalogue applies, except for the open time items (labor operations ending in 99) which are calculated at
actual time multiplied by the body shop labor rate. The material allowance (Paint material price per unit) is
subject to change. Refer to WISE > Resource Center > Forms > Paint/Corrosion for the most current
forms.
 This section is applicable for vehicles within the terms of Volkswagen’s Limited Warranty Against Corrosion
Perforation. For vehicles outside the terms of the Limited Warranty Against Corrosion Perforation this section
is for information only.
 This bulletin may be provided to outside shops to ensure the proper repair is completed.
Note:
Claim Processing Options
Option 1: Utilize the attached form examples and interactive forms on WISE to assist with calculating the
reimbursement amounts. This will expedite the claim review process and reduce the time to pay the claim.
Note that miscalculations are subject to claim adjustment.
For the complete set of pre-populated Paint/Corrosion Claim Form templates associated with this Technical
Bulletin, refer to WISE > Resource Center > Forms > Paint/Corrosion.
Option 2: Email repair estimates to [email protected]. The Paint and Corrosion Team will calculate the
warranty allowance and complete the required form(s) on behalf of the dealer.
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© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)
Year(s)
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
Golf/GTI (A5)
2006 – 2009
All
All
All
All
Jetta/GLI
1999 – 2010
All
All
All
All
Jetta Wagon
2001 – 2009
All
All
All
All
Passat
1998 – 2010
All
All
All
All
Passat Wagon
1998 - 2010
All
All
All
All
SAGA Coding
Claim Type:
Use applicable Claim Type 1)
Damage
Service Number:
Code
5355
0003
Parts Manufacturer
HST
Damage Location
(Depends on Service No.)
--
169 or 170
Golf (1K1)
169 or 170 2)
Jetta (9M2, 1K2)
169 or 170 2)
Jetta Wagon (1J6,1K5)
169 or 170 2)
Passat Wagon (3B5,3B6,3C5)
169 or 170 2)
Passat (3B2,3B3,3C2)
169 or 170 2)
Repair
Please use the following part number in “Outside Materials” 4)
LACKMATF: Paint and Materials
MU @ $12 per unit
Epoxy Primer (Locally Sourced)
Claim Dollar Amount (MAX: $40)
Please use the following Labor Operation in “Outside Labor” 4)
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© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Select the appropriate Labor Operation below:
- L0010000: External Painting-straight color
Claim Dollar Amount
- L0020000: External Painting-metallic/2-layer
- L0030000: External Painting-pearl color
Use this for all body repair in this bulletin:
Claim Dollar Amount
- A0041000: Body Shop repair no paint
Replace
Please use the following part number in “Outside Materials” 4)
LACKMATF: Paint and Materials
MU @ $12 per unit
Please use the following Labor Operation in “Outside Labor” 4)
Select the appropriate Labor Operation below:
- L0010000: External Painting-straight color
- L0020000: External Painting-metallic/2-layer
Claim Dollar Amount
- L0030000: External Painting-pearl color
Use this for all body repair in this bulletin:
Claim Dollar Amount
- A0041000: Body Shop repair no paint
Causal Part:
L00#0000
Diagnostic Time 4)
GFF Time expenditure
01500000 = 00 TU max.
NO
Road Test
01210002 = 00 TU
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU
NO
Claim Comment: Input “As per Technical Bulletin 2040536” in comment section of Warranty Claim.
1)
For Vehicles outside the Limited Warranty Against Corrosion Perforation this bulletin is information
only
2)
Corrosion claim vendor code will be the damage location.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
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© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
4)
Documentation required per Warranty Policies and Procedures Manual.
5)
See attachment “srt_ref_table.pdf” for labor time reference.
Required Parts and Tools
Repair or Replace
Part Description
Part No:
Quantity
Speed nut
N 906 988 03
2
Paint protection film
AKL 448 300 04
0.25
Replace
Sectional Side Panel (Golf A5) 2-Door
1K3 809 843 A (Left) / 1K3 809 844 A (Right)
Sectional Side Panel (Golf A5) 4-Door
1K4 809 843 B (Left) / 1K4 809 844 B (Right)
Sectional Side Panel (Jetta Wagon A4)
1J9 809 843 A (Left) / 1J9 809 844 A (Right)
Sectional Side Panel (Jetta A4)
1J5 809 843 A (Left) / 1J5 809 844 A (Right)
Side Panel (Jetta A5)
1K5 809 605 (Left) / 1K5 809 606 (Right)
Side Panel (Jetta Sportwagen A5)
1K9 809 605 (Left) / 1K9 809 606 (Right)
Sectional Side Panel (Passat Wagon B6)
3C9 809 843 (Left) / 3C9 809 844 (Right)
Sectional Side Panel (Passat B6)
3C5 809 843 (Left) / 3C5 809 844 (Right)
Sectional Side Panel (Passat Wagon B5)
3B9 809 843 C (Left) / 3B9 809 844 C (Right)
Sectional Side Panel (Passat B6)
3B5 809 843 B (Left) / 3B5 809 844 B (Right)
For Special Tools see Repair Manual.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
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© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
XXXXXXXXXXXXXXXXX
Color No. (4-digit ElsaPro Paint No.)
LR9A
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
5355
0003
Dmg
Loc
Part manufacturer
(Vendor Code)
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint Rear Quarter Panel
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
53556110
220
51017153
160
9
Verify ALL Labor Operation Time Units
and Material Units
Choose applicable location / Vendor Code
Right 170
Left 169
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
Part Qty
Part Price
per Unit
Total Part
Price
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
380
9
Time
Units
Replace Rear Quarter Panel
53554100
1,270
Wax Body
51017500
30
Example Time Units
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
-
Total Paint Material Amount
$
108.00
Total Parts Amount
$
108.00
VW Representative
Authorization No.
Authorization Date
TB 2040536
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
Body Labor Subtotal
1300
Total TU/MU
1,680
9
L00#0000 $
380.00
A0041000 $
1,300.00
Parts and Materials: $
108.00
Total: $
1,788.00
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
XXXXXXXXXXXXXXXXX
Color No. (4-digit ElsaPro Paint No.)
LR9A
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
5355
0003
Dmg
Loc
Part manufacturer
(Vendor Code)
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint Rear Quarter Panel
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
53557923
110
51017133
190
6
Verify ALL Labor Operation Time Units
and Material Units
Choose applicable location / Vendor Code
Right 170
Left 169
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
EPOXY
Part Qty
2 part Epoxy Primer
Part Price
per Unit
Total Part
Price
1
Insert actual cost to Maximum of $40.00
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
300
Time
Units
Remove and Install Wheel
44051900
20
Remove and Install Wheel Liner
66761950
20
Remove and Install Rear Bumper
63691920
90
Repair Rear Quarter Panel
53556300
70
Wax Body
51017500
30
All other parts should be claimed separately in
the SAGA claim
6
Example Time Units
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
-
Total Paint Material Amount
$
72.00
Total Parts Amount
$
72.00
VW Representative
Authorization No.
Authorization Date
TB 2040536
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
Body Labor Subtotal
230
Total TU/MU
530
6
L00#0000 $
300.00
A0041000 $
230.00
Parts and Materials: $
72.00
Total: $
602.00
SRT Reference Table for TPI# 2040536
Repair (A5 Golf) – Models(1K1)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper and Tail Lamps
63 69 19 50 = 40 TU
94 31 20 00 = 30 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
Labor Operation: Paint Rear Quarter
Panel
2- Door
Or
4-Door
51 01 71 33 = 190 TU
53 55 79 03 = 160 TU
53 55 79 13 = 110 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
2- Door
Or
4-Door
12 MU
7 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (A5 Golf) – Models(1K1)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
2-Door
or
4-Door
Labor Operation : Body Cavity Seal
Coat
53 55 41 00 = 1220 TU
53 55 41 10 = 1080 TU
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
2-Door
Or
4-Door
53 55 61 00 = 220 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
53 55 61 10 = 160 TU
L00#0000*
*Please see warranty table for
proper labor operation
17 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
10 = MU
LACKMATF
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
2-Door
Or
4-Door
Repair (A4 Jetta Wagon) – Models(1J6)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper
63 69 19 00 = 90 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 79 23 = 110 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
6 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (A4 Jetta Wagon)– Models(1J6)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
53 55 41 00 = 1300 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13= 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 61 00 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
9 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A5 SportWagon) – Models(1K5)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper
63 69 19 00 = 90 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 79 03 = 110 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
7 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (A5 SportWagon)– Models(1K5)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
53 55 41 00 = 1090 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 61 00 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
9 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A4 Jetta)– Models(9M2)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper
63 69 19 00 = 90 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 79 03 = 130 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
6 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (A4 Jetta)– Models(9M2)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
53 55 41 00 = 1300 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 61 00 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
9 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A5 Jetta)– Models(1K2)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper
63 69 19 00 = 90 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 79 13 = 110 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
8 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (A5 Jetta)– Models(1K2)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
53 55 41 00 = 1270 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 61 10 = 220 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
9 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (B5 Passat)– Models(3B2,3B3)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper
63 69 19 00 = 50 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 79 03 = 110 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
5 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (B5 Passat)– Models(3B2,3B3)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
53 55 41 00 = 1450 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 61 00 = 160 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
7 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (B5 Passat Wagon)– Models(3B5,3B6)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper and Tail lights
63 69 19 50 = 40 TU
94 31 20 00 = 40 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 79 13 = 90 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (B5 Passat Wagon)– Models(3B5,3B6)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
53 55 41 10 = 1120 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 61 10 = 160 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
6 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (B6 Passat)– Models(3C2)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper and Tail lights
63 69 19 50 = 40 TU
94 31 20 00 = 40 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 79 03 = 110 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
7 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (B6 Passat)– Models(3C2)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
53 55 41 00 = 1360 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 61 00 = 160 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
10 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (B6 Passat Wagon)– Models(3C5)
Body Labor
Labor Operation : Remove and
Install Wheel
44 05 19 00 = 20 TU
Labor Operation : Remove and
Install Wheel Liner
66 76 19 50 = 20 TU
Labor Operation : Remove and
Install Rear Bumper and Tail lights
63 69 19 50 = 40 TU
94 31 20 00 = 40 TU
Labor Operation : Repair Rear
Quarter Panel
53 55 63 00 =
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
*
TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 79 13 = 130 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
9 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total
replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty
Policies and Procedure Manual. This section provides important guidelines when considering component repair vs.
replacement options (the “ 80% rule” ).
Replace (B5 Passat Wagon)– Models(3C5)
Body Labor
Labor Operation : Replace Rear
Quarter Panel
53 55 41 10 = 1060 TU
Labor Operation : Body Cavity Seal
Coat
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 13 = 190 TU
Labor Operation: Paint Rear Quarter
Panel
53 55 61 10 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint Rear Quarter
Panel
12 = MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF