V231602 2041118
Service Bulletin Details
Public Details for: V231602 2041118
A how to guide for diesel fuel system diagnosis and repair
Models from 2016
| 2016 VOLKSWAGEN BEETLE |
| 2016 VOLKSWAGEN BEETLE CONVERTIBLE |
| 2016 VOLKSWAGEN GOLF |
| 2016 VOLKSWAGEN GOLF SPORTWAGEN |
| 2016 VOLKSWAGEN JETTA |
| 2016 VOLKSWAGEN TOUAREG |
Models from 2015
| 2015 VOLKSWAGEN BEETLE |
| 2015 VOLKSWAGEN BEETLE CONVERTIBLE |
| 2015 VOLKSWAGEN GOLF |
| 2015 VOLKSWAGEN GOLF SPORTWAGEN |
| 2015 VOLKSWAGEN JETTA |
| 2015 VOLKSWAGEN TOUAREG |
Models from 2014
| 2014 VOLKSWAGEN BEETLE |
| 2014 VOLKSWAGEN BEETLE CONVERTIBLE |
| 2014 VOLKSWAGEN GOLF |
| 2014 VOLKSWAGEN JETTA |
| 2014 VOLKSWAGEN JETTA SPORTWAGEN |
| 2014 VOLKSWAGEN TOUAREG |
Models from 2013
| 2013 VOLKSWAGEN BEETLE |
| 2013 VOLKSWAGEN BEETLE CONVERTIBLE |
| 2013 VOLKSWAGEN GOLF |
| 2013 VOLKSWAGEN JETTA |
| 2013 VOLKSWAGEN JETTA SPORTWAGEN |
| 2013 VOLKSWAGEN TOUAREG |
Technical Bulletin Model(s) Year Eng. Code Trans. Code VIN Range From VIN Range To All 2013-2016 All with TDI All All All Condition 23 16 02 February 29, 2016 2041118 Supersedes Technical Bulletin V231509 dated December 10, 2015 to update Touareg labor operations and part table. Diesel Fuel System Diagnosis and Repair One or more of the following fault codes may be stored in the ECM Fault Memory: DTC Description P0087 Fuel Rail/System Pressure – Too Low P0088 Fuel Rail/System Pressure – Too High P0191 Fuel Rail Pressure Sensor “A” Circuit Range/Performance Technical Background Note: These vehicles are not covered by the Warranty Extension found within Policies and Procedure Bulletin VWP-1506. The vehicle must have a Volkswagen-approved misfueling guard installed to be considered for regular or powertrain warranty. Production Solution Information Only. Page 1 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Service Section A – Initial Diagnosis of the High Pressure Fuel Pump (HPFP) Note: Removing the N290 Fuel Metering Valve to inspect for metallic particles should only be considered as a last step after all GFF diagnostic procedures have been performed. This includes testing supply pressure to the high pressure fuel pump (low pressure side), and checking for internal leakage from the injectors and the N276 Pressure Regulating Valve. Note: Prior to removing the N290 Fuel Metering Valve, the area surrounding the valve (Figure 2) must be clean and dried with compressed air to remove ALL debris from the area. See Repair Manual Group 20 Fuel Supply, General Information, Clean Working Conditions in Elsa. If debris enters the fuel system, components may be damaged. Figure 2. Surrounding Area 1. Remove the N290 Fuel Metering Valve and inspect the valve and valve bore for the presence of metallic particles (see Figure 3). Figure 3. N290 Fuel Metering Valve and Valve Bore Page 2 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 2. If metallic particles are found on the N290 Fuel Metering Valve or in the valve bore, replacement of the high pressure fuel pump and major components in the fuel system is necessary. Proceed to Section B –Fuel Sample Pre-Analysis. 3. If no metallic particles are found on the N290 Fuel Metering Valve or in the valve bore, do not replace the high pressure fuel pump. Open a VTA case and contact the Volkswagen Technician’s Helpline for further assistance diagnosing the vehicle, this bulletin does not apply. Note: To prevent fuel system damage, ensure that the N290 Fuel Metering Valve is free of any contaminates before reinstalling. Prior to reinstallation of the N290 Fuel Metering Valve, ensure that both O-rings are not damaged. If they are damaged, the high pressure fuel pump must be replaced. Figure 4. N290 Fuel Metering Valve Orings To prevent damaging the O-rings when reinstalling the N290 Fuel Metering Valve, lubricate the O-rings with diesel fuel (see Figure 4). 4. Install the N290 Fuel Metering Valve into the valve bore using light pressure. 5. Install and hand tighten both M5 fasteners, ensuring that the threads are clean and dry. Pre-tighten to 2 Nm, then to 6.5 – 7 Nm. Section B – Fuel Sample Pre-Analysis Note: A fuel sample must be taken and analyzed using the VAS 6774 tool before performing further repairs to the vehicle. Please review the instructional DVD included in the tool case titled ‘Fuel-Identification Kit VAS 6774’. Here you will find a user manual, an FAQ, and a video that will describe the proper way to use, clean, and maintain this tool. The instructions are also posted to ServiceNet by going to ServiceNet> Workshop Equipment> Tool Information> Instruction Manuals & Videos> Manuals> VAS 6774 Fuel Identification Unit Operating Instructions. Page 3 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Note: It is important that the specific gravity of the fuel sample be tested first before proceeding with sensor head testing. Fuels with a specific gravity of 6.5 or lower cannot be tested using the VAS 6774/7 under any circumstances. For this reason please disregard the order of testing as seen in the video and follow the order in the manual that came with the tool. 1. Obtain a 500 mL fuel sample from the vehicle. 2. Following the instructions included with the VAS 6774 kit, test the specific gravity of the fuel sample. A correct specific gravity measurement is any reading between 9 and 13. (See Figure 5) If the specific gravity reading falls outside of those numbers proceed to section C – Fuel Sampling and Laboratory Analysis. If the specific gravity is between 9 and 13 proceed to step 2a. 2a. If the specific gravity test results in a reading between 9 and 13 a sensor head test is required to check for gasoline particles. If the specific gravity test results in a “Fail” continue onto section C. – Fuel Sampling and Laboratory Analysis. Figure 5 Page 4 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Note: Fuel samples which have a specific density between 0 and 6.5 indicate a fuel mixture which might be flammable under certain conditions. If the specific gravity of the fuel sample is 6.5 or lower DO NOT use the VAS 6774/7 to perform a sensor head test, proceed to section C – Fuel Sampling and Analysis. 2b. A sensor head test must be performed next to check the fuel for gasoline residue. Follow the instructions included with the tool to perform a sensor head test. If the sensor head test results in a “Pass” continue to step 3. If the sensor head results in a “Fail” continue to section C – Fuel Sampling and Laboratory Analysis. Figure 6 Note: If the specific gravity is above 13 or below 9 the fuel has failed the test and must be sent out for laboratory testing. 3. If the sensor head test results in a “Pass” and the specific gravity test results in a reading between 9 and 13 you may proceed with section D – High Pressure Fuel Pump Replacement and Fuel System Repair. Page 5 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Section C – Fuel Sampling and Laboratory Analysis Note: This step must only be performed if either of the tests in Section B results in a “Fail” *Hawaii, Alaska, Puerto Rico: Please follow step one. Once a fuel sample is ordered, you will be contacted by a Volkswagen of America representative who will provide further instructions. A third party will be used to package and ship your fuel samples to the laboratory. 1. The fuel sample kit, P/N LQ1LKIT must be ordered via the Compliance Label Ordering Portal in vwhub.com fuel sample kit will be sent to the dealership within 1 business day*. The Compliance Label Ordering Portal is available through the Service or Parts tab in VWHub.com Figure 7. Compliance Label Ordering Enter the VIN in the Quick VIN Order field. Figure 8. Enter VIN Page 6 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Figure 9. Select part number LQ1LKIT Tip: When ordering LQ1LKIT on the Compliance Label Ordering Portal, please include a secondary email address (ie. service manager) in the purchase order field for dealer e-mail notification. 2. Each fuel sample kit will contain the prepaid shipping label, detailed packaging instructions, and all necessary packaging to send the fuel sample via FedEx ground to a designated test facility. Note: HAZMAT certification is required for packaging the fuel sample but NOT for shipping. The diesel fuel sample may be shipped to the laboratory utilizing ground shipment services provided the dealer is using the Limited Quantity Kit (PN# LQ1LKIT). 3. The fuel analysis results will be available to the dealership within 3 to 5 business days once the fuel sample has been shipped to the laboratory. The dealer will be notified via an email to acquire a pdf copy of the analysis result certificate via an embedded link to VW Google Search. The dealer enters the VIN and the report is presented under the heading "Component Locations, Wiring Diagrams, and Share Folders" in the lower right hand corner of the search results screen. 4. Once the test results are obtained by the dealership, they will be clearly marked “PASS” or “FAIL” in the comments section (see figures 10 and 11). 5. To determine if this repair is covered under warranty, always refer to the Warranty Policies & Procedures Manual. Fuel Sample Analysis Results If the fuel sample Certificate of Analysis indicates “PASS”: Sections A & B & C & D will be reimbursed under warranty. If the fuel sample Certificate of Analysis indicates “FAIL”: Only sections A & B & C will be reimbursed under warranty. 6. When the fuel analysis process is complete, proceed to Section D – High Pressure Fuel Pump Replacement and Fuel System Repair. Page 7 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Note: Each Certificate of Analysis will contain a “Pass” or “Fail” comment as shown. Figure 10. Example of a clean fuel sample analysis. Figure 11. Example of a contaminated fuel analysis. Page 8 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Section D – High Pressure Fuel Pump Replacement and Fuel System Repair 1. Always use the latest information in Elsa for detailed removal and replacement instructions of the components listed in this technical bulletin. 2. Remove in-tank fuel pump (Sending unit). 3. Drain and clean the fuel tank using the suction pump VAS5226. 4. Fill the fuel tank with (1.3 gallons) of fresh diesel fuel. 5. Drain and clean the tank completely using VAS5226. 6. Replace the in-tank fuel pump (Sending unit). 7. Flush the fuel lines (both feed and return) from the fuel tank to the bulk head, using either mineral spirits or brake clean with compressed air. Alternate from both ends of the lines while using a shop towel to catch any debris that may still be in the line. Verify all metal is removed from both lines before proceeding. 8. Replace the following components as per Elsa: high pressure fuel pump, high pressure fuel lines, fuel rail (with both sensors included), all fuel injectors, fuel return lines (overflow lines), fuel filter, fuel filter housing, auxiliary fuel pump. Note: The rubber fuel line insulators from the original injector supply lines should be transferred to the new lines. 9. Once repairs are complete fuel the vehicle. 10. Ensure the fuel injector return lines are properly seated and sealed once it is installed. Note: The “injector quantity calibration” and the “injector voltage calibration” for the new injectors must be programmed into the Engine Control Module -J623- after replacing one or more injectors. Refer to “Guided Functions” in the vehicle diagnostic tester. 11. Using the VAS tester, perform the guided function “Vent Fuel System”. (see Elsa for additional information under “Fuel System, Filling and Bleeding”). Note: If the test plan is unavailable through Guided Functions, switch to Self Diagnosis>Engine Electronics>Basic Settings>35 and perform the basic settings 3 times consecutively. For UDS vehicles, perform basic settings for initial fueling. 12. Once the repairs are complete, test drive the vehicle. 13. Inspect for fuel seepage at the fuel injector return line connector. If seepage is found the condition MUST be corrected. Page 9 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty Warranty covers the replacement of diesel fuel system components only if: The vehicle has a Volkswagen-approved misfueling guard installed and The correct, uncontaminated fuel is present in the vehicle. Please use appropriate labor operations from ELSA and parts from ETKA based on vehicle type. Reimbursement for Sections A & B & C Only Where Fuel Analysis Result = FAIL To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Golf, Jetta, Jetta SportWagen, Beetle, Beetle Convertible Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To All All All 2.0L TDI 2013-2016 (CJAA, CVCA, CRUA) SAGA Coding Claim Type: Use applicable Claim Type 1) Service Number: Damage Code 2374 0010 Parts Manufacturer HST Damage Location (Depends on Service No.) -- Use applicable when indicated in Elsa (L/R) Golf, Jetta, Jetta Wagon, Jetta SportWagen, Beetle, Beetle Convertible Causal Part: Select Labor Operation 3ME 2) 01320000 Diagnostic Time 4) GFF Time expenditure 01500000 = As required Road Test 01210002 = 00 TU 01210004 = 00 TU Technical Diagnosis 01320000 = As required YES NO YES Page 10 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Claim Comment: Input “As per Technical Bulletin 2041118” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Code per warranty vendor code policy. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policies and Procedures Manual. Reimbursement for Sections A & B & C Only Where Fuel Analysis Result = FAIL To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Year Touareg 2013-2016 Passat 2013-2016 Eng. Code Trans. Code VIN Range From VIN Range To All All All All All All 3.0L TDI (CNRB) 2.0L TDI (CKRA, CVCA) SAGA Coding Claim Type: Use applicable Claim Type 1) Service Number: Damage Code 2374 0010 Parts Manufacturer Touareg, Passat Causal Part: Select Labor Operation HST Damage Location (Depends on Service No.) -- Use applicable when indicated in Elsa (L/R) WWO 2) 01320000 Diagnostic Time 4) GFF Time expenditure 01500000 = As required Road Test 01210002 = 00 TU 01210004 = 00 TU YES NO Page 11 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Technical Diagnosis 01320000 = As required YES Claim Comment: Input “As per Technical Bulletin 2041118” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Vendor code BPY or BPT must be recorded from the original High Pressure Fuel Pump. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policies and Procedures Manual. Reimbursement for Sections A & B & C & D Where Fuel Analysis Results = PASS To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Golf, Jetta, Jetta SportWagen, Beetle, Beetle Convertible Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To All All All 2.0L TDI 2013 - 2016 (CJAA, CVCA, CRUA) SAGA Coding Claim Type: Use applicable Claim Type 1) Service Number: 2374 Parts Manufacturer Damage Code 0010 HST Damage Location (Depends on Service No.) -- Use applicable when indicated in Elsa (L/R) Golf, Jetta, Jetta SportWagen, Beetle, Beetle Convertible Labor Operation 3) : Fuel System Clean and Replacement 23744299 = 750 TU Causal Part: High Pressure Fuel Pump *** 130 775* OR ***130 851** Outside Material: Diesel Fuel Part Number: DIESEL BPY or BPT 2) Diagnostic Time 4) Page 12 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin GFF Time expenditure 01500000 = As required YES Road Test 01210004 = 10 TU YES Technical Diagnosis 01320000 = As required YES Claim Comment: Input “As per Technical Bulletin 2041118” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Vendor code BPY or BPT must be recorded from the original High Pressure Fuel Pump. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policies and Procedures Manual. Note: Vendor code BPY or BPT must be recorded from the original High Pressure Fuel Pump for claiming purposes. Reimbursement for Sections A & B & C & D Where Fuel Analysis Results = PASS To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Year Touareg 2013-2016 Passat 2013-2016 Eng. Code Trans. Code VIN Range From VIN Range To All All All All All All 3.0L TDI (CNRB) 2.0L TDI (CKRA, CVCA) SAGA Coding Claim Type: Use applicable Claim Type 1) Service Number: 2374 Damage Code 0010 HST Damage Location (Depends on Service No.) -- Use applicable when indicated in Elsa (L/R) Page 13 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Parts Manufacturer Touareg, Passat BPY or BPT 2) Labor Operation 3) : Fuel System Clean and Replacement (Engine Code: CNRB) 23744299 = 1140 TU (Touareg) Labor Operation 3) : Fuel System Clean and Replacement 23744299 = 750 TU (Passat) Causal Part: High Pressure Fuel Pump *** 130 755 ** Outside Material: Diesel Fuel Part Number: FUEL Diagnostic Time 4) GFF Time expenditure 01500000 = As required YES Road Test 01210004 = 10 TU YES Technical Diagnosis 01320000 = As required YES Claim Comment: Input “As per Technical Bulletin 2041118” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Vendor code BPY or BPT must be recorded from the original High Pressure Fuel Pump. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policies and Procedures Manual. Note: Vendor code BPY or BPT must be recorded from the original High Pressure Fuel Pump for claiming purposes. Page 14 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Required Parts and Tools 2013-2014 Jetta, Golf, Beetle, Beetle Convertible Note: Part numbers are for reference only; please consult ETKA by VIN for most current information. Part No: 03L 130 851AX Part Description Quantity High pressure pump 1 03L130321 Line 1 03L 130 301 Line 1 03L 130 301R Line 1 03L 130 301B Line 1 03L 130 301C Line 1 03L 130 089 Rail 1 5N0 130 307J Line 1 1K0 127 400K Filter complete 1 03L 130 235S Return Line 1 03L 130 277A Injectors 4 5N0 906 129B Auxiliary Pump 1 059 130 216 C Plate 4 WHT 000 884 Seal 4 03L 201 360G Fuel Line 1 1K0 130 295AH Fuel Line 1 1K0 130 307BJ Fuel Hose 1 Page 15 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 1K0 130 307BG Fuel Line 1 N 911 803 01 Bolt 3 WHT 002 494 Bolt 1 N 107 145 01 Bolt 2 N 910 488 02 Bolt 4 N 107 158 01 Bolt 3 038 109 454A Nut 1 In-Tank fuel pump (sending Unit) 1 All torque to yield bolts must be replaced All 1K0 919 050 AB 2013-2014 Jetta SportWagen Note: Part numbers are for reference only; please consult ETKA by VIN for most current information. Part No: 03L 130 851AX Part Description Quantity High pressure pump 1 03L130321 Line 1 03L 130 301 Line 1 03L 130 301R Line 1 03L 130 301B Line 1 03L 130 301C Line 1 03L 130 089 Rail 1 5N0 130 307J Line 1 1K0 127 400K Filter complete 1 Page 16 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 03L 130 235S Return Line 1 03L 130 277A Injectors 4 5N0 906 129B Auxiliary Pump 1 059 130 216 C Plate 4 WHT 000 884 Seal 4 03L 201 360G Fuel Line 1 1K0 130 295AH Fuel Line 1 1K0 130 307BJ Fuel Hose 1 1K0 130 307BG Fuel Line 1 N 911 803 01 Bolt 3 WHT 002 494 Bolt 1 N 107 145 01 Bolt 2 N 910 488 02 Bolt 4 N 107 158 01 Bolt 3 038 109 454A Nut 1 In-Tank fuel pump (sending Unit) 1 All torque to yield bolts must be replaced All 1K0 919 050 AB Page 17 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 2013-2014 Passat Note: Part numbers are for reference only; please consult ETKA by VIN for most current information. Part No: 03L 130 755AA Part Description Quantity High Pressure Pump 1 03L 130 321Q Line 1 03L 130 301AR Line 1 03L 130 301AS Line 1 03L 130 301AT Line 1 03L 130 301BA Line 1 03L 201 360AD Fuel Line 1 03L 130 235AD Return Line 1 04L 130 216 Plate 2 WHT 004 739 Bolt 2 03L 130 277R Injector 4 03L 130 089J Rail 1 N 911 761 01 Bolt 3 N 107 145 01 Bolt 2 WHT 002 494 Bolt 1 N 910 488 04 Bolt 4 N 911 854 01 Bolt 3 WHT 004 739 Bolt 2 038 109 454A Nut 1 Page 18 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 7N0 127 400D Filter 1 561 130 307 Fuel Line 1 561 130 295D Fuel Line 1 561 130 307B Fuel Line 1 561 919 050B In-Tank Fuel pump 1 All torque to yield must be replaced All 2013 - 2016 Touareg Note: Part numbers are for reference only; please consult ETKA by VIN for most current information. Part No: 059 130 755 CB Part Description Quantity High pressure pump 1 7P6 127 401 Filter 1 059 130 216K Plate 6 059 130 218 AM Retention Valve 1 059 130 089 BT Fuel Rail Left 1 059 130 090 CN Fuel Rail Right 1 059 130 277 CD Injector 6 059 130 241 CQ Pressure Lines 2 059 130 241 CR Pressure Lines 2 059 130 241 CS Pressure Lines 2 059 130 310 BL Fuel Line 1 Or 059 130 755 CD Page 19 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 059 130 309 CD Fuel Line 1 059 130 299AH Fuel Line 1 7P0 130 295L Fuel Line 1 059 130 312 AC Fuel Line 1 059 130 297AD Fuel Line 1 WHT 004 923B Bolt 6 7P6 919 715 A Suction Jet Pump 1 WHT 005 491 Turbocharger Mounting Nut 2 059 131 599 K EGR Turbocharger Seal 1 N 911 962 01 EGR Turbocharger Bolt 2 4G0 253 115 A Exhaust Gasket 1 N 908 946 01 Nut 3 059 253 115 B Exhaust Gasket 2 N 911 878 01 Bolt 6 059 129 717 N Intake Manifold Seals 6 059 129 718 A Intake Manifold Seals 6 Air Guide Pipe Seal 1 059 131 547 R EGR Tube Seal 1 059 117 070 B Oil Cooler Seal 1 059 121 149 B Oil Cooler Seal 1 7P6 919 088 B In-Tank fuel pump 1 059 131 815 All torque to yield bolts must be replaced All Page 20 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 2015 - 2016 Jetta, Beetle, Beetle Convertible, Passat, Golf, Golf Sportwagen Note: Part numbers are for reference only; please consult ETKA by VIN for most current information. Part No: 04L 130 755E Part Description Quantity High pressure pump 1 04L 130 321 Line 1 03L 130 301AR Line 1 03L 130 301AS Line 1 03L 130 301AT Line 1 03L 130 301BA Line 1 04L 130 089G Rail 1 04L 201 360T Line 1 1K0 127 400N Filter complete (Passat/Jetta/Beetle) 1 5Q0 127 400F Filter complete (Golf/Sportwagen) 1 04L 130 235G Return Line 1 Injectors 4 04L 130 216 Plate 4 WHT 000 884 Seal 4 1K0 130 295AP Fuel Line (Passat/Jetta/Beetle) 1 1K0 130 307BM Fuel Line (Passat/Jetta/Beetle) 1 1K0 130 307BN Fuel Line (Passat/Jetta/Beetle) 1 5Q0 130 295J Fuel Line (Golf/Sportwagen) 1 5Q0 130 307P Fuel Line (Golf/Sportwagen) 1 5Q0 130 307L Fuel Line (Golf/Sportwagen) 1 04L 130 277AC Page 21 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 561 919 050B In-Tank fuel pump (Passat) 1 WHT 005 478 Bolt 2 N 106 650 01 Bolt 2 N 107 145 01 Bolt 1 038 109 454A Nut 1 N 910 488 04 Bolt 4 In-Tank fuel pump (Jetta/Beetle) 1 In-Tank fuel pump (Golf/Sportwagen) 1 1K0 919 050AD 5Q0 919 050P All torque to yield bolts must be replaced All Tool Description Tool No: Midtronics Battery Tester/Charger InCharge 940 (INC-940) or GRX3000VAS VAS Fuel Identification Unit VAS 6774 VAS Diagnostic Tool VAS 6150/X & VAS 6160/X with: ODIS Service with current online updates Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Page 22 of 22 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.