V191603 2045451
Service Bulletin Details
Public Details for: V191603 2045451
Identify a potential area where a coolant leak may occur with the appropriate solution should a coolant leak occur in that area.
Models from 2016
| 2016 VOLKSWAGEN JETTA |
Models from 2015
| 2015 VOLKSWAGEN JETTA |
Models from 2014
| 2014 VOLKSWAGEN JETTA |
Models from 2013
| 2013 VOLKSWAGEN JETTA |
Technical Bulletin Model(s) Year Jetta 2013-2016 Jetta 2016 Eng. Code Trans. Code VIN Range From VIN Range To All All All All AJ_GM000001 AJ_GM252180 1.4T (CNLA) 1.4T (CZTA) Condition 19 16 03 October 25, 2016 2045451 Coolant Temperature Light On with Coolant Leak Customer states the coolant temperature light is on and/or there is a coolant leak from the engine area. Technical Background The coolant pipe (Figure 1 number 10) can rub on the air filter housing. This can damage the coolant pipe, causing a coolant leak. Figure 1) example coolant pipe Page 1 of 6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Production Solution Improved air filter housing starting with VIN GM252180 (calendar week 41/ 2015). Service Check the coolant pipe for damage and (if necessary) replace it. Check whether the coolant pipe is touching the air filter housing and is damaged/leaking (Figure 2). . Figure 2) contact area of coolant pipe on air filter housing Page 2 of 6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin If the coolant pipe is damaged/leaking: Replace the coolant pipe (Figure 3) with part number 04E 121 064 S. See Repair Manual Group 19 in Elsa. Figure 3) Improved coolant pipe with insulation Page 3 of 6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Year(s) Eng. Code(s) Jetta 2013-2016 1.4L Trans. Code(s) VIN Range From VIN Range To All All All All AJ_GM000001 AJ_GM252180 (CNLA) Jetta 2016 1.4L (CZTA) SAGA Coding Claim Type: Use applicable Claim Type 1) Service Number: 1961 Damage Code 0050 Parts Manufacturer HST Damage Location (Depends on Service No.) -- Use applicable when indicated in Elsa (L/R) Jetta Labor Operation 3) : Remove and Install Air Cleaner (CNLA Hybrid) 24251903 = 30 TU Labor Operation 3) : Remove and Install Air Cleaner (CZTA) 24251915 = 30 TU Labor Operation 3) : Noise Dampening Pan 10821900 = 30 Labor Operation 3) : Coolant Drain and Fill 19381750 = 50 TU Labor Operation 3) : Replace Coolant Pipe 19615599 = 30 TU Causal Part: Coolant Pipe 04E 121 064 S WWO 2) Diagnostic Time 4) Page 4 of 6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin GFF Time expenditure 01500000 = Actual GFF print out Road Test 01210002 = 00 TU NO NO 01210004 = 00 TU Technical Diagnosis 01320000 = 10 TU max. YES Claim Comment: Input “As per Technical Bulletin 2045451” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Code per warranty vendor code policy. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policies and Procedures Manual. Required Parts and Tools Part No: Part Description Quantity 04E 121 064 S Coolant Pipe 1 (with insulation hose) Use G13 Coolant (G 013A8J1G) for parts ordering 1 gallon max. Warranty claiming purposes 10 units max. Use G 013A8JS0 for warranty claiming purposes Tool Description Tool No: Midtronics Battery Tester/Charger InCharge 940 (INC-940) or GRX3000VAS VAS Diagnostic Tool VAS 6150/X & VAS 6160/X and ODIS Service with: current online updates Page 5 of 6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Document Control Revision Table Instance Number Published Date Version Number 2045451/1 10/25/16 V191603 Reason For Update Original publication. Page 6 of 6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.