A611626 2024108-

61 Water leak at front corners of convertible top
61 16 26 2024108/6 October 25, 2016. Supersedes Technical Service Bulletin Group 61 number 16-25 dated
August 12, 2016 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
A5 Cabriolet
2010 - 2017
All
Not Applicable
Condition
REVISION HISTORY
Revision
Date
Purpose
6
-
Revised header data (Changed VIN break to include all 2017)
5
08/12/2016
Revised header data (Added model year 2017 and new VIN break)
4
06/08/2016
Revised header data (Added model years)
Water leak from the convertible top.
Technical Background
After heavy rain, water can migrate beyond the front
convertible top header seal in the area where the
convertible top header meets the windshield. The
leak may not be immediately noticeable, but after a
period of time following strong rainfall, the leaks can
become evident in the front corners (Figure 1 and
Figure 2).
Figure 1. Location where a leak may occur.
Page 1 of 7
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 2. Evidence of a leak.
Production Solution
A section of butyl cord is installed in the roof frame seal (header) to close the path of water migration.
Service
1. Open the convertible top just enough to access the header area:
 In approximately 8 minutes, the hydraulic pressure for the convertible top operation is released.
Warning:
There is a risk of injury when the hydraulic pressure releases if caution is not exercised.
2.
Make sure that the convertible top is in such a position that the working area can remain accessible.
Page 2 of 7
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
3.
Fold back the seal lip and loosen the bolts for the
retaining strip (Figure 3).
Figure 3. Folding back the seal bar.
4.
Remove the bolts securing the retaining strip
(Figure 4).
Figure 4. Lifting the corner.
Page 3 of 7
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
5.
Lift the retaining strip and seal away from the top
cover (Figure 5).
Figure 5. Retaining strip and seal pulled back.
6.
Install a section of butyl cord (part number
AKL45000505) between the seal and the top
cloth across the front and into the corners. The
section will be approximately 135 cm long
(Figure 6).
Figure 6. Butyl cord application.
Page 4 of 7
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
7.
Install a length of cord long enough to wrap
around and past the corners, and extend 40 mm
past the roof line. Make sure that the butyl cord
is evenly spread between both edges in the outer
groove of the seal. Kneading the cord may ease
installation. Push any excess into the end
chambers (Figure 7).
Figure 7. Pushing excess butyl cord into the end
chambers.
8.
Press the seal on the cover and press firmly to
ensure a good seal. Make sure the seal is
correctly positioned on the cover (Figure 8).
Figure 8. The seal, correctly positioned.
9.
Carefully reinstall the removed parts, paying particular attention to the correct installation of the seal on the
retaining strip. An incorrectly-installed seal can create additional water leaks.
Page 5 of 7
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Warranty
 110 up to 48 Months/50,000 Miles.
Claim Type:
 G10 for CPO Covered Vehicles – Verify Owner.
 If vehicle is outside any warranty, this Technical Service Bulletin is informational
only.
Service Number:
6139
Damage Code:
0050
Labor Operations:
Front Trim Panel remove + reinstall
7084 1902
30 TU
Convertible top end piece remove + reinstall
6139 1950
40 TU
Install butyl cord
6128 9999
20 TU
GFF
No allowance
0 TU
Road test prior to service procedure
No allowance
0 TU
Road test after service procedure
No allowance
0 TU
Diagnostic Time:
Technical diagnosis at dealer’s discretion
(Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance details)
Claim Comment:
As per TSB #2024108/6
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
Part Number
Part Description
Quantity
AKL45000505
Butyl adhesive / sealing cord
0.3
Page 6 of 7
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Additional Information
All parts and service references provided in this TSB (2024108) are subject to change and/or removal. Always
check with your Parts Department and service manuals for the latest information.
©2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 7 of 7
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.