V531602-2040536
Service Bulletin Details
Public Details for: V531602-2040536
To update claim processing statement.
- 2010 - 2009 - 2008 - 2007 - 2006 - 2005 - 2004 - 2003 - 2002 - 2001 - 2000 - 1999 - 1998 -
Models from 2009
2009 VOLKSWAGEN GOLF |
2009 VOLKSWAGEN JETTA |
2009 VOLKSWAGEN JETTA SPORTWAGEN |
2009 VOLKSWAGEN PASSAT |
2009 VOLKSWAGEN PASSAT WAGON |
Models from 2008
2008 VOLKSWAGEN GOLF |
2008 VOLKSWAGEN JETTA |
2008 VOLKSWAGEN JETTA SPORTWAGEN |
2008 VOLKSWAGEN PASSAT |
2008 VOLKSWAGEN PASSAT WAGON |
Models from 2007
2007 VOLKSWAGEN GOLF |
2007 VOLKSWAGEN JETTA |
2007 VOLKSWAGEN JETTA SPORTWAGEN |
2007 VOLKSWAGEN PASSAT |
2007 VOLKSWAGEN PASSAT WAGON |
Models from 2006
2006 VOLKSWAGEN GOLF |
2006 VOLKSWAGEN JETTA |
2006 VOLKSWAGEN JETTA SPORTWAGEN |
2006 VOLKSWAGEN PASSAT |
2006 VOLKSWAGEN PASSAT WAGON |
Models from 2005
2005 VOLKSWAGEN JETTA |
2005 VOLKSWAGEN JETTA SPORTWAGEN |
2005 VOLKSWAGEN PASSAT |
2005 VOLKSWAGEN PASSAT WAGON |
Models from 1998
1998 VOLKSWAGEN PASSAT |
1998 VOLKSWAGEN PASSAT WAGON |
Technical Bulletin Model(s) Year Eng. Code Trans. Code VIN Range From VIN Range To Golf/GTI (A5) 2006 – 2009 All All All All Jetta/GLI 1999 – 2010 All All All All Jetta Wagon 2001 – 2009 All All All All Passat 1998 – 2010 All All All All Passat Wagon 1998 - 2010 All All All All Condition 53 16 02 June 8, 2016 2040536 Supersedes Technical Bulletin V531601 dated February 1, 2016 to update Claim Processing statement. Rear Quarter Panel Corrosion (U.S. Only) Corrosion is found where the rear bumper cover meets the quarter panel. Figure 1 Note: To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual. Documentation required per Warranty Policies and Procedures Manual. For vehicles outside of the Limited Warranty Against Corrosion Perforation this Technical Bulletin is for information only. Page 1 of 8 Plus attachments © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Technical Background A Speed nut is used to assemble the rear bumper cover to the rear quarter panel. Relative movement between this metal speed nut and the quarter panel scratches away the paint and/or the corrosion protection (Figure 2). Figure 2 Production Solution No production change required. Page 2 of 8 Plus attachments © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Service 1a. Repair rear quarter panel. Only perform this operation if the total repair cost is less than 80% of the total replacement cost. Or 1b. Replace rear quarter panel (Only if through-corrosion is present or if the repair cost is 80% or more of the replacement cost). Note: Steps 2-3 should be completed whether the quarter panel is repaired or replaced. 2. Replace the speed nut (N 906 988 03) on the bumper cover (both sides). 3. Apply the paint protection film (AKL 448 300 04) to the contact area of the quarter panel as shown in Figure 3 (both sides). Figure 3 Note: If through-corrosion (perforation) is not present, quarter panel replacement will only be accepted if it qualifies per the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “80% rule”). Page 3 of 8 Plus attachments © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty Note: Dealers may complete the repair as described without prior authorization (through a WISE Warranty Repair Acceptance request). Documentation required: Clear pictures, completed estimate and body shop invoice must be saved and kept on file at the Dealership for audit purposes. Labor time units (TU), Material units (MU), and Material unit rate are correct at the time of publication. The time units and/or material units may differ if the repair catalogue is updated. The information in the repair catalogue applies, except for the open time items (labor operations ending in 99) which are calculated at actual time multiplied by the body shop labor rate. The material allowance (Paint material price per unit) is subject to change. Refer to WISE > Resource Center > Forms > Paint/Corrosion for the most current forms. This section is applicable for vehicles within the terms of Volkswagen’s Limited Warranty Against Corrosion Perforation. For vehicles outside the terms of the Limited Warranty Against Corrosion Perforation this section is for information only. This bulletin may be provided to outside shops to ensure the proper repair is completed. Note: Claim Processing Utilize the attached form examples and pre-populated forms on WISE to assist with calculating the reimbursement amounts. This will expedite the claim review process and reduce the time to pay the claim. Note that miscalculations are subject to claim adjustment. You can email completed excel forms (in the excel format) to [email protected]. The Paint and Corrosion Team will review your completed form(s) and adjust for overlap on behalf of the dealer. For the complete set of pre-populated Paint/Corrosion Claim Form templates associated with this Technical Bulletin, refer to WISE > Resource Center > Forms > Paint/Corrosion. Page 4 of 8 Plus attachments © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To Golf/GTI (A5) 2006 – 2009 All All All All Jetta/GLI 1999 – 2010 All All All All Jetta Wagon 2001 – 2009 All All All All Passat 1998 – 2010 All All All All Passat Wagon 1998 - 2010 All All All All SAGA Coding Claim Type: Use applicable Claim Type 1) Damage Service Number: Code 5355 0003 Parts Manufacturer HST Damage Location (Depends on Service No.) -- 169 or 170 Golf (1K1) 169 or 170 2) Jetta (9M2, 1K2) 169 or 170 2) Jetta Wagon (1J6,1K5) 169 or 170 2) Passat Wagon (3B5,3B6,3C5) 169 or 170 2) Passat (3B2,3B3,3C2) 169 or 170 2) Repair Please use the following part number in “Outside Materials” 4) LACKMATF: Paint and Materials MU @ $12 per unit Epoxy Primer (Locally Sourced) Claim Dollar Amount (MAX: $40) Please use the following Labor Operation in “Outside Labor” 4) Page 5 of 8 Plus attachments © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Select the appropriate Labor Operation below: - L0010000: External Painting-straight color Claim Dollar Amount - L0020000: External Painting-metallic/2-layer - L0030000: External Painting-pearl color Use this for all body repair in this bulletin: Claim Dollar Amount - A0041000: Body Shop repair no paint Replace Please use the following part number in “Outside Materials” 4) LACKMATF: Paint and Materials MU @ $12 per unit Please use the following Labor Operation in “Outside Labor” 4) Select the appropriate Labor Operation below: - L0010000: External Painting-straight color - L0020000: External Painting-metallic/2-layer Claim Dollar Amount - L0030000: External Painting-pearl color Use this for all body repair in this bulletin: Claim Dollar Amount - A0041000: Body Shop repair no paint Causal Part: L00#0000 Diagnostic Time 4) GFF Time expenditure 01500000 = 00 TU max. NO Road Test 01210002 = 00 TU NO 01210004 = 00 TU Technical Diagnosis 01320000 = 00 TU NO Claim Comment: Input “As per Technical Bulletin 2040536” in comment section of Warranty Claim. 1) For Vehicles outside the Limited Warranty Against Corrosion Perforation this bulletin is information only 2) Corrosion claim vendor code will be the damage location. 3) Labor Time Units (TUs) are subject to change with ELSA updates. Page 6 of 8 Plus attachments © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin 4) Documentation required per Warranty Policies and Procedures Manual. 5) See attachment “srt_ref_table.pdf” for labor time reference. Required Parts and Tools Repair or Replace Part Description Part No: Quantity Speed nut N 906 988 03 2 Paint protection film AKL 448 300 04 0.25 Replace Sectional Side Panel (Golf A5) 2-Door 1K3 809 843 A (Left) / 1K3 809 844 A (Right) Sectional Side Panel (Golf A5) 4-Door 1K4 809 843 B (Left) / 1K4 809 844 B (Right) Sectional Side Panel (Jetta Wagon A4) 1J9 809 843 A (Left) / 1J9 809 844 A (Right) Sectional Side Panel (Jetta A4) 1J5 809 843 A (Left) / 1J5 809 844 A (Right) Side Panel (Jetta A5) 1K5 809 605 (Left) / 1K5 809 606 (Right) Side Panel (Jetta Sportwagen A5) 1K9 809 605 (Left) / 1K9 809 606 (Right) Sectional Side Panel (Passat Wagon B6) 3C9 809 843 (Left) / 3C9 809 844 (Right) Sectional Side Panel (Passat B6) 3C5 809 843 (Left) / 3C5 809 844 (Right) Sectional Side Panel (Passat Wagon B5) 3B9 809 843 C (Left) / 3B9 809 844 C (Right) Sectional Side Panel (Passat B6) 3B5 809 843 B (Left) / 3B5 809 844 B (Right) For Special Tools see Repair Manual. Page 7 of 8 Plus attachments © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Document Control Revision Table Instance Number Published Date Version Number Reason For Update 2040536/5 6/8/16 V531602 Update Claim Processing statement. 2040536/4 2/1/16 V531601 To include additional models and model year applicability. 2040536/3 4/8/16 V531601 Metadata adjustment. 2040536/2 5/21/15 V531502 Update A5 Jetta side panel part number. 2040536/1 4/29/15 V531501 Original publication. Page 8 of 8 Plus attachments © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Paint/Corrosion Claim Form 400000 Dealer No. Repair Order No. 910000 VIN (17-Digits) XXXXXXXXXXXXXXXXX Color No. (4-digit ElsaPro Paint No.) LR9A Dealer Labor Rate If repeat repair, provide explanation in box below: 100.00 Paint material price per unit Service No. Damage Code 5355 0003 Dmg Loc Part manufacturer (Vendor Code) 12.00 Dealer-owned paint shop? Yes Original paint material? Yes Description of Repair Paint Rear Quarter Panel Paint Labor Operation(s) No No Time Units Mat'l Units 53556110 220 51017153 160 9 Verify ALL Labor Operation Time Units and Material Units Choose applicable location / Vendor Code Right 170 Left 169 Note: Authorization and claim reimbursement are contingent on the usage of original parts for the repair Body Painting Prep Time The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material. Part Number Part Description Part Qty Part Price per Unit Total Part Price Description of Repair Paint Subtotal Repair/Replace Labor Operation(s) 380 9 Time Units Replace Rear Quarter Panel 53554100 1,270 Wax Body 51017500 30 Example Time Units Full pre-populated forms can be found in the following location: WISE > Resource Center > Forms > Paint/ Corrosion > TB# - Form specific to the vehicle and the repair. Outside Material LACKMATF Part Amount Subtotal $ - Total Paint Material Amount $ 108.00 Total Parts Amount $ 108.00 VW Representative Authorization No. Authorization Date TB 2040536 Authorization valid until: Warranty VW Representative Name (printed) VW Representative Signature Body Labor Subtotal 1300 Total TU/MU 1,680 9 L00#0000 $ 380.00 A0041000 $ 1,300.00 Parts and Materials: $ 108.00 Total: $ 1,788.00 Paint/Corrosion Claim Form 400000 Dealer No. Repair Order No. 910000 VIN (17-Digits) XXXXXXXXXXXXXXXXX Color No. (4-digit ElsaPro Paint No.) LR9A Dealer Labor Rate If repeat repair, provide explanation in box below: 100.00 Paint material price per unit Service No. Damage Code 5355 0003 Dmg Loc Part manufacturer (Vendor Code) 12.00 Dealer-owned paint shop? Yes Original paint material? Yes Description of Repair Paint Rear Quarter Panel Paint Labor Operation(s) No No Time Units Mat'l Units 53557923 110 51017133 190 6 Verify ALL Labor Operation Time Units and Material Units Choose applicable location / Vendor Code Right 170 Left 169 Note: Authorization and claim reimbursement are contingent on the usage of original parts for the repair Body Painting Prep Time The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material. Part Number Part Description EPOXY Part Qty 2 part Epoxy Primer Part Price per Unit Total Part Price 1 Insert actual cost to Maximum of $40.00 Description of Repair Paint Subtotal Repair/Replace Labor Operation(s) 300 Time Units Remove and Install Wheel 44051900 20 Remove and Install Wheel Liner 66761950 20 Remove and Install Rear Bumper 63691920 90 Repair Rear Quarter Panel 53556300 70 Wax Body 51017500 30 All other parts should be claimed separately in the SAGA claim 6 Example Time Units Full pre-populated forms can be found in the following location: WISE > Resource Center > Forms > Paint/ Corrosion > TB# - Form specific to the vehicle and the repair. Outside Material LACKMATF Part Amount Subtotal $ - Total Paint Material Amount $ 72.00 Total Parts Amount $ 72.00 VW Representative Authorization No. Authorization Date TB 2040536 Authorization valid until: Warranty VW Representative Name (printed) VW Representative Signature Body Labor Subtotal 230 Total TU/MU 530 6 L00#0000 $ 300.00 A0041000 $ 230.00 Parts and Materials: $ 72.00 Total: $ 602.00 SRT Reference Table for TPI# 2040536 Repair (A5 Golf) – Models(1K1) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper and Tail Lamps 63 69 19 50 = 40 TU 94 31 20 00 = 30 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting Labor Operation: Paint Rear Quarter Panel 2- Door Or 4-Door 51 01 71 33 = 190 TU 53 55 79 03 = 160 TU 53 55 79 13 = 110 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 2- Door Or 4-Door 12 MU 7 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (A5 Golf) – Models(1K1) Body Labor Labor Operation : Replace Rear Quarter Panel 2-Door or 4-Door Labor Operation : Body Cavity Seal Coat 53 55 41 00 = 1220 TU 53 55 41 10 = 1080 TU 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13 = 190 TU Labor Operation: Paint Rear Quarter Panel 2-Door Or 4-Door 53 55 61 00 = 220 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: 53 55 61 10 = 160 TU L00#0000* *Please see warranty table for proper labor operation 17 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: 10 = MU LACKMATF Outside Materials Labor Operation: Paint Rear Quarter Panel 2-Door Or 4-Door Repair (A4 Jetta Wagon) – Models(1J6) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper 63 69 19 00 = 90 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 33 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 79 23 = 110 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 6 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (A4 Jetta Wagon)– Models(1J6) Body Labor Labor Operation : Replace Rear Quarter Panel 53 55 41 00 = 1300 TU Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13= 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 61 00 = 190 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 9 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF Repair (A5 SportWagon) – Models(1K5) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper 63 69 19 00 = 90 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 33 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 79 03 = 110 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 7 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (A5 SportWagon)– Models(1K5) Body Labor Labor Operation : Replace Rear Quarter Panel 53 55 41 00 = 1090 TU Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 61 00 = 190 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 9 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF Repair (A4 Jetta)– Models(9M2) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper 63 69 19 00 = 90 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 33 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 79 03 = 130 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 6 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (A4 Jetta)– Models(9M2) Body Labor Labor Operation : Replace Rear Quarter Panel 53 55 41 00 = 1300 TU Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 61 00 = 190 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 9 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF Repair (A5 Jetta)– Models(1K2) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper 63 69 19 00 = 90 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 33 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 79 13 = 110 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 8 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (A5 Jetta)– Models(1K2) Body Labor Labor Operation : Replace Rear Quarter Panel 53 55 41 00 = 1270 TU Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 61 10 = 220 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 9 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF Repair (B5 Passat)– Models(3B2,3B3) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper 63 69 19 00 = 50 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 33 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 79 03 = 110 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 5 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (B5 Passat)– Models(3B2,3B3) Body Labor Labor Operation : Replace Rear Quarter Panel 53 55 41 00 = 1450 TU Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 61 00 = 160 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 7 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF Repair (B5 Passat Wagon)– Models(3B5,3B6) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper and Tail lights 63 69 19 50 = 40 TU 94 31 20 00 = 40 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 33 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 79 13 = 90 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 4 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (B5 Passat Wagon)– Models(3B5,3B6) Body Labor Labor Operation : Replace Rear Quarter Panel 53 55 41 10 = 1120 TU Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 61 10 = 160 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 6 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF Repair (B6 Passat)– Models(3C2) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper and Tail lights 63 69 19 50 = 40 TU 94 31 20 00 = 40 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 33 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 79 03 = 110 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 7 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (B6 Passat)– Models(3C2) Body Labor Labor Operation : Replace Rear Quarter Panel 53 55 41 00 = 1360 TU Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 61 00 = 160 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 10 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF Repair (B6 Passat Wagon)– Models(3C5) Body Labor Labor Operation : Remove and Install Wheel 44 05 19 00 = 20 TU Labor Operation : Remove and Install Wheel Liner 66 76 19 50 = 20 TU Labor Operation : Remove and Install Rear Bumper and Tail lights 63 69 19 50 = 40 TU 94 31 20 00 = 40 TU Labor Operation : Repair Rear Quarter Panel 53 55 63 00 = Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU * TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 33 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 79 13 = 130 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 9 MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF * Rear quarter panel replacement should be considered if the total repair cost will exceed 80% of the total replacement cost OR If through-corrosion is present. Refer to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides important guidelines when considering component repair vs. replacement options (the “ 80% rule” ). Replace (B5 Passat Wagon)– Models(3C5) Body Labor Labor Operation : Replace Rear Quarter Panel 53 55 41 10 = 1060 TU Labor Operation : Body Cavity Seal Coat 51 01 75 00 = 30 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: A0041000 Refinish Labor Labor Operation: Prepare painting 51 01 71 13 = 190 TU Labor Operation: Paint Rear Quarter Panel 53 55 61 10 = 190 TU Multiply claim time units x warranty labor rate. Enter in SAGA under Outside Labor Operation: L00#0000* *Please see warranty table for proper labor operation Outside Materials Labor Operation: Paint Rear Quarter Panel 12 = MU Multiply claim material units x $12.00. Enter in SAGA under Outside Materials: LACKMATF