V261606 2039436

Service Bulletin Details

Public Details for: V261606 2039436

Update tb to include adblue refill quantity per repair.


- 2015 -

Technical Bulletin
Model(s)
Year
Jetta
2015
Jetta
2015
Beetle
2015
Beetle
Convertible
2015
Passat
2015
Golf
2015
Golf
SportWagen
2015
Eng. Code
Trans. Code
VIN Range From
VIN Range To
All
AJ_FM200001
AJ_FM296633
All
AJ_FM350050
AJ_FM358215
All
AT_FM600001
AT_FM639473
All
AT_FM800001
AT_FM811301
All
A3_FC000001
A3_FC064622
All
AU_FM000001
AU_FM069384
All
AU_FM500001
AU_FM501189
2.0L TDI
(CVCA)
2.0L TDI
(CVCA)
2.0L TDI
(CVCA)
2.0L TDI
(CVCA)
2.0L TDI
(CVCA)
2.0L TDI
(CRUA)
2.0L TDI
(CRUA)
Condition
26 16 06 November 14, 2016 2039436 Supersedes Technical Bulletin V261603 dated June 20, 2016 to clarify
reductant agent quantity refill.
AdBlue® Warning and or MIL ON – AdBlue® Leakage at Reductant Injector
The following fault code may also be stored in the ECM Fault Memory:
DTC
P20E8
Description
Reductant Pressure Too Low
Technical Background
Welding process issues of the reductant line connector to the supply line may cause AdBlue® leakage at the
reductant injector.
Page 1 of 5
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Production Solution
Improved parts implemented into production.
Service
Inspect the connection of the reductant supply line connector at the reductant injector in the engine compartment.
If white crystalized (dried) AdBlue® is found at the reductant injector (see Figure 1 & 2), it will be necessary to
replace the reductant supply line.
Figure 1
Figure 2
 Thoroughly clean the area of the reductant supply line connection with water to remove the crystalized
AdBlue®.
 Replace the reductant supply line.
 Refill reductant agent as required per part table quantity.
Note:
It is not necessary to replace the reductant injector.
Page 2 of 5
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)
Year(s)
Jetta
2015
Jetta
2015
Beetle
2015
Beetle
Convertible
2015
Passat
2015
Golf
2015
Golf
SportWagen
2015
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
AJ_FM200001
AJ_FM296633
All
AJ_FM350050
AJ_FM358215
All
AT_FM600001
AT_FM639473
All
AT_FM800001
AT_FM811301
All
A3_FC000001
A3_FC064622
All
AU_FM000001
AU_FM069384
All
AU_FM500001
AU_FM501189
2.0L TDI
(CVCA)
2.0L TDI
(CVCA)
2.0L TDI
(CVCA)
2.0L TDI
(CVCA)
2.0L TDI
(CVCA)
2.0L TDI
(CRUA)
2.0L TDI
(CRUA)
SAGA Coding
Claim Type:
Use applicable Claim Type 1)
Service Number:
2684
Parts Manufacturer
Damage
Code
0050
Passat
HST
Damage Location
(Depends on Service
No.)
--
Use applicable when
indicated in Elsa (L/R)
WWO 2)
Page 3 of 5
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Golf, Golf SportWagen, Jetta,
Beetle, Beetle Convertible
3ME 2)
Passat
Labor Operation 3) : Reductant Agent Supply Line
Remove + Install
26841905 = 50 TU
Labor Operation 3) : Clean Up of crystallized Ad Blue 26842999 = 30 TU
Labor Operation 3) : Reductant Agent Inspect + Add
26883500 = 30 TU
Jetta, Golf, Golf SportWagen, Beetle, Beetle Convertible
Labor Operation 3) : Reductant Agent Inspect + Add
26883500 = 20 TU
Labor Operation 3) : Clean Up of crystallized Ad Blue 26842999 = 30 TU
Labor Operation 3) : Upper Engine Cover
10831900 = 20 TU
Labor Operation 3) : Reductant Agent Supply Line
Remove + Install
26841950 = 70 TU
Causal Part: Supply Line for Reduction Agent
See Parts Table Below
Diagnostic Time 4)
GFF Time expenditure
01500000 = Actual GFF print out
Road Test
01210002 = 00 TU
01210004 = 10 TU
Technical Diagnosis:
01320000 = 00 TU max.
YES
YES
NO
Claim Comment: Input “As per Technical Bulletin 2039436” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Page 4 of 5
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Required Parts and Tools
Model
Part Number
Description
Passat
561 131 984 D
Supply Line for Reduction Agent
Golf, Golf SportWagen
5Q0 131 984 E
Supply Line for Reduction Agent
Jetta, Beetle, Beetle Convertible
5C0 131 984 B
Supply Line for Reduction Agent
ALL
G 052 910 A2
AdBlue® Max. Qty. = 2.00
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC-940)
or
GRX3000VAS
VAS Diagnostic Tool
VAS 6150/X & VAS 6160/X with
ODIS Service with: current online updates
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Document Control Revision Table
Instance Number
Published Date
Version Number
Reason For Update
2039436/8
11/14/16
V261606
Include AdBlue® quantity.
2039436/7
6/20/16
V261603
To update labor operations
according to Saga/Elsa
updates 6/13/16.
2039436/6
3/31/16
V261602
To include AdBlue® part
number.
2039436/1
1/21/15
V261501
Original publication.
Page 5 of 5
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.


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