IK1900158

IK1900158 ­ 2010 Dash Cluster Lamp Operation with new DPF Lamp Locations , Functi... Page 1 of 5
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Lindsey
Christopher
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Title : 2010 Dash Cluster Lamp Operation with new DPF Lamp Locations , Functions and Regeneration
Instructions
Applies To : 2009.5 , 2009.75 and 2010 AE, BE and CE Bus, DuraStar®, TranStar®, WorkStar®, TerraStar®,
and ProStar® trucks with MaxxForce® Engines
DESCRIPTION
(Click Here for the PDF version of this article)
The lamp locations and operations have changed on the Model Year 2010 dash cluster. Below is a chart that identifies the lamps by
location and provides dash lamp operation and details
Also included in this document are the new After Treatment Text Messages in the Dash Message Center , After Treatment Sun Visor
Decal Operators Instructions and Parked Regeneration Instructions.
Lamp# Lamp
Name
1
Wait To Start
Illuminates Yellow when the intake heaters and glow plugs are in operation and special starting
procedures are required. Refer to Starting Instruction sin the Operator's Manual
2
Idle Shut Down
Illuminates Yellow to alert driver that vehicle idle shutdown timer will turn engine off in 30 seconds
3
Maintenance
Service
Illuminates Yellow used in conjunction with other Warning Lights or General Text and Warning
Messages and maybe accompanied by an audible alarm
This Lamp illuminates for maintenance items such as Engine Service Interval has been
reach (Optional Feature), Windshield Washer Solvent Low ( Some Models) and Etc.
4
Warning
Illuminates Yellow. Used in conjunction with other Warning Lights or General Text and Warning
Messages to indicate an Alert condition to the operator .This lamp in an indication that a fault has
been detected in one or more controllers: Transmission controller, Multiplex electrical controller
( Body Controller) , Cluster, Brake Controller and other connected controllers. Use the
appropriate Diagnostic software to view the Diagnostic Trouble Codes (DTC).
5
Stop Engine
Illuminates Red Used in conjunction with other Warning Lights or General Text and Warning
Messages to indicate a red STOP alert . This alert may be an indication of a serious problem has
occurred. The Engine may derate or Shutdown soon. Pull the vehicle safely off the roadway, turn
on flashers, set park brake, place warning and Shut Off the engine. Seek service immediately.
6
High Exhaust
Temperature
(HEST)
Illuminates Yellow when exhaust system components are operating under normal conditions and
exhaust gases are at high temperatures . This is normal operation when the aftertreatment system
is in active or passive regeneration.
7
Description
Yellow (Solid or Flashing) to indicate the need to regenerate the Diesel Particulate Filter.
Operators should follow the instructions on the Sun Visor Decal. See the
Regeneration Instructions listed below.
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Diesel
Particulate
Filter (DPF)
Malfunction
Indicator
Lamp (MIL)
8
Illuminates Yellow .The Malfunction Indicator Lamp (MIL) alerts the vehicle operator by
illuminating when improper emission related functionality is detected . This lamp is used in
conjunction with other Warning Lights or General Text and Warning Messages. Technician can
retrieve diagnostic trouble codes to determine cause
New After Treatment text messages now available in the Dash Cluster Message Center:
Parked Regen is Active. This
message will display if all
regeneration conditions are met
and the Parked Regen Switch is
enabled.
Regeneration is
Inhibited
Or
Solid
Flashing
Regeneration
Inhibited
Low Engine Temp
Parked Regen is Inhibited. This
message will display after the
Parked Regen switch is press
and one of the parked regen
conditions are not met.
See Parked Regen instructions
below.
Parked Regen is Required. See
Sun Visor Decal for instructions
or Regen instructions below
Parked Regen is Inhibited due
to low Engine Temperature.
See Instructions Below.
Parked Regen Inhibit Switch is
Enabled ( Active) This switch
will inhibit a Parked or Active
Regen.
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After Treatment Regeneration Sun Visor Instructions:
Lamp
Level
Action
Level 1
Exhaust Filter
regeneration is
required
Level 2
Exhaust Filter is
full. Parked
Pull vehicle safely off roadway and start Parked
Regen is
Regeneration to prevent loss of engine power
required
Level 3
Exhaust Filter is
full . Engine
Performance is Pull vehicle safely off roadway and start Parked Regen to
Limited
prevent engine shutdown.
Solid
Flashing
And
Flashing
Alarm
Condition
Shutdown
A serious
problem has
occurred
Drive on highway at highway speeds or start Parked
Regeneration to prevent loss of power to prevent loss of
power
Pull vehicle safely of roadway, turn on flashers, set parking
brake, place warning devices, and STOP ENGINE. Seek
service immediately.
Exhaust System Exhaust components are operating under normal conditions
is Hot
and exhaust gases are at extremely high temperatures.
When stationary, keep away from people and flammable
materials, vapors, or structures or STOP ENGINE
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Parked Regeneration Instructions:
Procedure
Step
1
Park the vehicle safely off the roadway and away from flammable materials.
Do not operate PTO or vehicle mounted equipment during regen. Engine speed may
increase unexpectedly.
2
Before initiating parked regeneration (pressing the optional PARKD REGEN switch),
the following four conditions must be in place
2A
2B
2C
Park Brake Applied
Transmission
in Park or
Neutral
3C
No Foot Pedals
Applied
If Foot Pedal is
applied during regen
the process will stop
Engine Coolant
Temperature
above
170F or 77C
NOTE: If any of the above conditions are altered during the Parked Regeneration process,
regeneration will be halted, and must be restarted. Other conditons that inhibit Parged Regen
are certain Active Engine Diagnostic codes, or other vehicle electrical system propblems. MIL
lamp or other lamps are an indication of problems that may inhibit a Parked Regen. Resolve
all Diagnostic Codes and Problems before attempting a Parked Regen.
3
Press and hold the PARKD REGEN switch for 2 seconds to initiate the
regeneration cycle. The engine speed will automatically ramp up to a
preset RPM and the switch indicator will illuminate solidly when the
cycle is started. If the indicator is blinking, check to be sure that all
conditions in step 2 are met. Once started, the regeneration cycle will
last approximately 20 minutes.
NOTE: In the event of an emergency situation where the vehicle must
be moved after beginning Parked Regeneration, press PARKD REGEN
switch OFF to cancel Parked Regeneration.
This light will stop blinking and eventually turn OFF during the
parked regeneration indicating a cleaned exhaust filter.
3A
3B
4
This light (HEST lamp) will turn ON during the parked regen or
with NORMAL high temp duty cycle indicating High Exhaust
Temp HEST lamp comes on if exhaust temp is 400C+ . This
condition is NORMAL
When the regeneration cycle is complete, the switch light will go off, the engine rpm
will return to normal idle and all exhaust filter indicators will be off. The vehicle may
now be driven normally.
WARNING:
When performing a Parked Regen, make certain the vehicle is safely off the roadway
and exhaust system is away from people or any flammable materials, vapors, or
structures. parked Regen may increase engine speed. Do not run PTO equipment
during a Perked Regen.
WARNING:
Failure to follow these instructions may result in loss of engine power, vehicle speed,
increased exhaust temperatures and may cause an accident or fine resulting in
property damage, personal injury or death.
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