IK0400057
Service Bulletin Details
Public Details for: IK0400057
2007 and newer brake light operation; only equipped with air brakes
- 2013 - 2012 - 2011 - 2010 - 2009 - 2008 - 2007 -
Models from 2013
2013 INTERNATIONAL DURASTAR |
2013 INTERNATIONAL LONESTAR |
2013 INTERNATIONAL PROSTAR |
2013 INTERNATIONAL TRANSTAR |
2013 INTERNATIONAL WORKSTAR |
2013 IC BUS BE |
2013 IC BUS CE |
Models from 2012
2012 INTERNATIONAL DURASTAR |
2012 INTERNATIONAL LONESTAR |
2012 INTERNATIONAL PROSTAR |
2012 INTERNATIONAL TRANSTAR |
2012 INTERNATIONAL WORKSTAR |
2012 IC BUS BE |
2012 IC BUS CE |
Models from 2011
2011 INTERNATIONAL DURASTAR |
2011 INTERNATIONAL LONESTAR |
2011 INTERNATIONAL PROSTAR |
2011 INTERNATIONAL TRANSTAR |
2011 INTERNATIONAL WORKSTAR |
2011 IC BUS BE |
2011 IC BUS CE |
Models from 2010
2010 INTERNATIONAL DURASTAR |
2010 INTERNATIONAL LONESTAR |
2010 INTERNATIONAL PROSTAR |
2010 INTERNATIONAL TRANSTAR |
2010 INTERNATIONAL WORKSTAR |
2010 IC BUS BE |
2010 IC BUS CE |
Models from 2009
2009 INTERNATIONAL DURASTAR |
2009 INTERNATIONAL LONESTAR |
2009 INTERNATIONAL PROSTAR |
2009 INTERNATIONAL TRANSTAR |
2009 INTERNATIONAL WORKSTAR |
2009 IC BUS BE |
2009 IC BUS CE |
Models from 2008
2008 INTERNATIONAL DURASTAR |
2008 INTERNATIONAL LONESTAR |
2008 INTERNATIONAL PROSTAR |
2008 INTERNATIONAL TRANSTAR |
2008 INTERNATIONAL WORKSTAR |
2008 IC BUS BE |
2008 IC BUS CE |
Models from 2007
2007 INTERNATIONAL DURASTAR |
2007 INTERNATIONAL LONESTAR |
2007 INTERNATIONAL PROSTAR |
2007 INTERNATIONAL TRANSTAR |
2007 INTERNATIONAL WORKSTAR |
2007 IC BUS BE |
2007 IC BUS CE |
IK0400057 - 07 and Newer Brake Light Operation on HPV, ProStar and LoneStar with A... Page 1 of 3 Countries : AUSTRALIA, BRAZIL, CANADA, Document IK0400057 UNITED STATES, SOUTH AFRICA ID: Availability : ISIS, Bus ISIS, FleetISIS Revision: 4 Major System: BRAKES Created: 2/11/2009 Current Language: English Last Modified: 10/16/2013 Other Languages: Français, Español, Author: Joe Christopher Viewed: 4628 Less Info Coding Information Hide Details Copy Link Copy Relative Link Bookmark Add to Favorites Print Provide Feedback View My Bookmarks Helpful Not Helpful 885 1018 Title: 07 and Newer Brake Light Operation on HPV, ProStar and LoneStar with Air Brakes Applies To: 07 and newer HPV ProStar LoneStar with Air Brakes DESCRIPTION On vehicles with air brakes, the zero volt reference signal is supplied to brake switch 1 HPV(1823) ProStar/LoneStar (1806) terminal D from body controller connector (1602) terminal E5. (Only one switch is used in tractor applications). When the key is in the ignition position, 12 volts will be applied to stop light switch 1 HPV(1823) ProStar/LoneStar (1806) terminal C. When the key is in the off position 5 volts is supplied to terminal C of the switch instead of 12 volts. A 6.8 volt Zener diode, inside the switch body is wired in parallel with the switch contacts. The diode allows current to pass through it when the key is in the ignition position and 12 volts is applied to the switch. The diode prevents current from passing through it when the key is off and 5 volts is applied to the switch. When the key is on and the brake is not applied, the BC monitors the voltage drop across the diode and resistor in the switch. If there is an open in the brake switch circuits there will be no voltage drop and the BC will set a fault. The diode is required to block current flow when the key is off, preventing the circuits from putting a drain on the battery. A 150 ohm resistor, inside the switch body, is wired in series with the switch. The BC senses the voltage drop across this resistor to check for a short to ground in the brake switch circuits between the brake switch and the BC. If there is a short, 12 volts from the BC will be pulled to ground and the BC will set a fault. When the brake switch is closed the voltage drop will change and the BC will sense that the brake is applied. SYMPTOMS Brake Lights Stay On Brake Lights Not Working POSSIBLE DIAGNOSTIC TROUBLE CODES DTC 597 0 597 1 597 2 597 7 MODULE Body Controller Body Controller Body Controller Body Controller DESCRIPTION Brake Switch reading above normal range Brake Switch reading below normal range Brake Switch inputs do not match Brake Switch stuck open or closed For instructions on retrieving fault codes with DLB please follow IK2600036 https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 11/1/2013 IK0400057 - 07 and Newer Brake Light Operation on HPV, ProStar and LoneStar with A... Page 2 of 3 SIGNALS TO WATCH SIGNAL Brake_Analog_Switch_Raw_Signal Brake_Switch_Signal Brake_Switch Brake_Analog_Switch_Raw_Signal Brake_Switch_Signal Brake_Switch BRAKE PEDAL STATE Applied Applied Applied Released Released Released VALUE 0.28v Checked Brake On 1.6v No Check Brake Off TROUBLESHOOTING Medium Duty Vehicles Air brake switch harness connector 1823 voltage checks - Check with ignition switch on and brake switch disconnected. Harness connector 1823 cavity C to ground - 12 volts +/- 1.5 volts - If voltage is missing check for open or shorts in circuits A70A and B70A. Harness connector 1823 cavity D to ground - 0 volts - Zero volt reference signal to switch, if voltage found on circuit check circuits A9AA, A9V, B9V and B9VG for shorts to voltage. Harness connector 1823 Cavity C to D - 12 volts +/- 1.5 volts - If voltage is missing check for shorts or opens on circuits A70A, B70A, A9AA, A9V, B9V and B9VG. For tractor applications same tests as steps 1, 2 and 3 are done for connector 1824 refer to circuit diagram for those circuit numbers. ProStar and LoneStar Air brake switch harness connector 1806 voltage checks - check with ignition switch on and brake switch disconnected. https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 11/1/2013 IK0400057 - 07 and Newer Brake Light Operation on HPV, ProStar and LoneStar with A... Page 3 of 3 Harness connector 1806 Cavity C to ground - 12 volts +/- 1.5 volts - If voltage is missing check for opens or shorts in circuits A70 and BA70. Harness connector 1806 Cavity D to ground - 0 volts - Zero volt reference signal to switch, if voltage found on circuit check circuits A9A, B9 and BA9K, check for shorts to voltage. Harness connector 1806 Cavity C to D - 12 volts +/- 1.5 volts - If voltage is missing check for shorts or opens on circuits A70, BA70, A9A, B9 and BA9K. CIRCUIT DIAGRAMS Medium Duty Diagram LoneStar and ProStar Diagram Master Service Information Page Hide Details Feedback Information Viewed: 4627 Helpful: 885 Not Helpful: 1018 No Feedback Found Copyright © 2013 Navistar, Inc. https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 11/1/2013