T-SB-0040-15-Rev

T-SB-0040-15
Rev2
June 25, 2015
Rear Bumper Gap
Service
Category
Vehicle Exterior
Section
Exterior Panels/Trim
Market
USA
Applicability
YEAR(S)
MODEL(S)
2014 – 2017
Yaris
ADDITIONAL INFORMATION
REVISION NOTICE
March 2, 2017 Rev2:
• The applicability has been updated to include 2016 – 2017 model year Yaris vehicles.
• The entire bulletin has been updated.
February 15, 2016 Rev1:
• The Warranty Information section has been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2014 – 2017 model year Yaris vehicles may exhibit a condition where there is an excessive
gap between the rear bumper and the body. This is due to a partial separation between the retainer
and the bumper cover. Re-securing the rear bumper cover may not sufficiently prevent this gap from
returning. The rear bumper retainers have been revised to provide additional retention force to
the rear bumper cover.
It is also recommended to replace the rear bumper cover during this process. Follow the Repair
Procedure in this bulletin to address this condition.
NOTE
Some uniform gaps between the body and rear bumper cover are permissible and repairing uneven
gaps as a result of collision damage is NOT a warrantable condition.
© 2017 Toyota Motor Sales, USA
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Rear Bumper Gap
Introduction (Continued)
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN
shown below.
MODEL
PLANT
PRODUCTION CHANGE EFFECTIVE VIN
Yaris (Hatchback)
TMMF
VNKKTUD3#HA074517
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
BD1619
R & R Rear Bumper Cover, Retainer,
Rear Combination Light Gaskets, and
Re-finish As Necessary
Sublet
Repair
Only
52575-0D270
52576-0D260
67
14
APPLICABLE WARRANTY
• This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in
this bulletin.
© 2017 Toyota Motor Sales, USA
Rev2
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June 25, 2015
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Rear Bumper Gap
Parts Information
PART NUMBER
PART NAME
QTY
52575-0D272
Retainer, Rear Bumper Side, RH
1
52576-0D261
52576-0D262
Retainer, Rear Bumper Side, LH
1
52156-0D090
52156-0D091
Support, RR Bumper Side, LH
1
52155-0D100
52155-0D101
Support, RR Bumper Side, RH
1
52159-52966
52159-0U917
Cover, Rear Bumper
1
81554-0D600
Packing, Rear Combination Lamp Body*
2*
81554-52820
Packing, Rear Combination Lamp Body, RH*
*
81564-52760
Packing, Rear Combination Lamp Body, LH*
*
PREVIOUS
NEW
52575-0D271
* Choose 1, either the combo (81554-0D600) OR Single LH & RH (81554-52820) AND (81564-52760).
Repair Procedure
Figure 1..
1. Remove the rear bumper.
NOTICE
Apply protective tape as shown in the
illustrations to prevent damage.
000
Refer to the Technical Information System
(TIS), applicable model and model year
Repair Manual:
• 2014 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper (for
Hatchback with Sport Package): Removal”
000
000
000
000
1
1
• 2014 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper
(for Hatchback without Sport Package):
Removal”
• 2015 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper (for
Hatchback): Removal”
• 2016 Yaris:
Vehicle Exterior – Exterior Panels/Trim
© 2017 Toyota Motor Sales, USA
Protective Tape
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Rear Bumper Gap
Repair Procedure (Continued)
– “Exterior Panels/Trim: Rear Bumper (for
Hatchback): Removal”
• 2017 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper (for
Hatchback): Removal”
2. Remove the Rear Combination Lamp.
Refer to TIS, applicable model and model year Repair Manual:
• 2014 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback): Removal”
• 2015 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback): Removal”
• 2016 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback): Removal”
• 2017 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback): Removal”
NOTE
Discard rear combination lamp packing material.
© 2017 Toyota Motor Sales, USA
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Rear Bumper Gap
Repair Procedure (Continued)
3. Remove rear support attached to tail light.
Figure 2.
1
1
To Remove the Rear Support, Slide it Back
© 2017 Toyota Motor Sales, USA
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Rear Bumper Gap
Repair Procedure (Continued)
4. Remove the rear bumper cover retainer by
uninstalling the (1) 10 mm screw (see Figure 3)
and disengaging the retainer from the body by
prying against the body as shown (see Figure 4
and 5).
Figure 3..
Figure 4..
Figure 5..
© 2017 Toyota Motor Sales, USA
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Rear Bumper Gap
Repair Procedure (Continued)
5. Install the NEW retainers by engaging the
retainers with the body.
Figure 6..
HINT
• Install portions shown in Figure 6 prior to
engaging retention clips.
• Avoid over tightening the retainer screw.
NOTE
Repeat for the opposite side.
Figure 7..
Refer to TIS, applicable model and model year
Repair Manual:
• 2014 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper
(for Hatchback with Sport Package):
Reassembly”
• 2014 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper
(for Hatchback without Sport Package):
Reassembly”
• 2015 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper (for
Hatchback): Reassembly”
• 2016 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper (for
Hatchback): Reassembly”
• 2017 Yaris:
Vehicle Exterior – Exterior Panels/Trim
– “Exterior Panels/Trim: Rear Bumper (for
Hatchback): Reassembly”
6. Install the NEW rear bumper support onto the tail light.
7. Replace the new rear packing material.
Refer to TIS, applicable model and model year Repair Manual:
© 2017 Toyota Motor Sales, USA
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Rear Bumper Gap
Repair Procedure (Continued)
• 2014 Yaris:
Vehicle Exterior – Lighting (Ext) – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback):Reassembly”
• 2015 Yaris:
Vehicle Exterior – Lighting (Ext) – “Lighting (Ext): Rear Combination Light Assembly (for
Hatchback): Reassembly”
• 2016 Yaris:
Vehicle Exterior – Lighting (Ext) – “Lighting (Ext): Rear Combination Light Assembly (for
Hatchback): Reassembly”
• 2017 Yaris:
Vehicle Exterior – Lighting (Ext) – “Lighting (Ext): Rear Combination Light Assembly (for
Hatchback): Reassembly”
8. Reinstall the tail light into the vehicle.
Refer to TIS, applicable model and model year Repair Manual:
• 2014 Yaris:
Vehicle Exterior – Lighting (Ext) – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback): Installation”
• 2015 Yaris:
Vehicle Exterior – Lighting (Ext) – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback): Installation”
• 2016 Yaris:
Vehicle Exterior – Lighting (Ext) – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback): Installation”
• 2017 Yaris:
Vehicle Exterior – Lighting (Ext) – “Lighting (Ext): Rear Combination Light Assembly
(for Hatchback): Installation”
9. Reinstall the rear bumper assembly.
Refer to TIS, applicable model and model year Repair Manual:
• 2014 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels/Trim: Rear Bumper (for
hatchback with Sport Package): Installation”
• 2014 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels/Trim: Rear Bumper (for hatchback
without Sport Package): Installation”
• 2015 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels/Trim: Rear Bumper (for
hatchback): Installation”
© 2017 Toyota Motor Sales, USA
T-SB-0040-15
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June 25, 2015
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Rear Bumper Gap
Repair Procedure (Continued)
• 2016 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels/Trim: Rear Bumper (for
hatchback): Installation”
• 2017 Yaris:
Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels/Trim: Rear Bumper (for
hatchback): Installation”
10. Confirm rear bumper gap is less than 1.6 mm and
is consistent.
Figure 8..
© 2017 Toyota Motor Sales, USA