T-SB-0135-13

RAV4 EV
01 Install Short Pin (see page 2) ..........................................
02 Install antenna* ................................................................
FUNCTIONAL OPERATION
Apply parking brake and cycle the Start/Stop switch to “Ready” On; place gear
selector in reverse; turn on lights and rear defogger; unlock doors; release battery
charger door.
01
02
03
04
05
06
07
08
Check dome, courtesy, map, and sun visor lights ...........
Check warning/indicator lights, gauges, and horn ...........
Check windshield wipers and washers ............................
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights ..............................
Check inside/outside rear view mirror operation/
adjustment .......................................................................
Check cigarette lighter* and power outlets ......................
Check audio/navigation*/backup camera* systems and
set clock ..........................................................................
Check sliding roof* .........................................................
UNDER VEHICLE (ON HOIST)
OK
September 2013
Adjust/
Adjust/
Repair
Repair
OK
BEFORE INSPECTION
Adjust/
Repair
2014 PRE-DELIVERY SERVICE CHECK SHEET
01 Remove disc brake anti-rust covers/anti-corrosion
wheel film* .....................................................................
02 Inspect tires for defects/damage .....................................
03 Tire Pressure Warning System (TPWS) confirmation
(see page 2) ...................................................................
04 Install wheel covers/caps/spare tire wheel covers* ........
05 Inspect for coolant and other fluid leaks .........................
06 Inspect under the vehicle for damage, rust, etc. ..............
07 Visually check bolts and nuts on chassis and powertrain
for looseness ...................................................................
08 Install rubber body plugs* (stored in glove box or center
console)...........................................................................
ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Enter Odometer Readings
Reading Before Test: _______________ Reading After Test: ________________
WALKAROUND INSPECTION
Start at left front door. Check window and door lock operation (from master power
switch, if equipped). Continue around vehicle in a counterclockwise direction
checking each door and window operation, child door locks, seat belts, interior
condition, all lights, luggage compartment contents. Finish by checking headlight
aim and continue into UNDER HOOD checks.
01 Check Smart Key System*............................................
02 Check window operation .................................................
03 Check that child safety door locks are in normal
(unlocked) position .........................................................
04 Check seats and seat belt operation ...............................
05 Check rear defogger/rear view mirror defogger* .............
06 Check side marker, tail, backup, and license plate lights
07 Check luggage compartment light* and trim appearance
08 Check headlight aim ........................................................
UNDER HOOD
01
02
03
04
05
06
Check brake fluid level.....................................................
Check battery system coolant level (blue; right side) .......
Check motor system coolant level (blue; left side) ...........
Check heater system coolant level (pink; right side) ........
Check windshield washer fluid level ................................
Check auxiliary battery state-of-charge using
Digital Battery System Analyzer
(SOC Reading: ___________%) ....................................
07 Inspect for coolant and other fluid leaks ..........................
COMMENTS:
01
02
03
04
05
06
07
08
09
Check electric motor operation ........................................
Check gear selector operation ........................................
Check brake and parking brake operation .......................
Check steering operation & off-center/vehicle pull/flutter .
Inspect for abnormal noise and vibration .........................
Inspect for squeaks and rattles ........................................
Check front and rear* heater and A/C operation..............
Check cruise control operation* ......................................
Check front seat heater/ventilation operation* .................
FINAL INSPECTION AND CLEANING
01 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove just before delivery to customer).......
02 Visually inspect all interior parts for installation,
damage, fit, dirt, etc. ........................................................
03 Verify floor mat application and install using
retaining clips* ...............................................................
04 Verify the green light is illuminated on SOS (Safety
Connect) button*..............................................................
05 Remove Rapgard™ and clear protective bumper film*....
06 Wash and clean vehicle...................................................
07 Inspect paint finish for scratches, chips, rust, dents,
damage, etc. ....................................................................
08 Inspect exterior body parts for proper installation,
damage, rust, etc. ............................................................
09 Place Owner’s Guide & first aid kit portfolio* in glove box
10 Install front license plate and mounting bracket* (see
page 2) ............................................................................
11 Perform Techstream Health Check ................................
12 Fully Charge EV battery ................................................
* Inspect or install when equipped/required.
Completion and retention of this from is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
SERVICE MANAGER’S SIGNATURE
NAME (PLEASE PRINT)
NAME (PLEASE PRINT)
Date
Dealer Name
Dealer Code
We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.
Vehicle Identification Number (Sticker)
SHORT PIN INSTALLATION
To minimize battery discharge the Short Pin has been removed and
is stored in the engine compartment Relay Block. Install the Short
Pin and confirm all related DTCs are cleared.
Front
DTC Clearing Procedure
1. Connect Techstream to DLC3.
2. Cycle the ignition switch to the “IG-ON” position.
3. Using Techstream, check any other codes being output.
4. Erase DTCs (B1650 and B1794) and Freeze Frame Data.
1
2
NOTE
If any DTCs besides DTC B1650 and B1794 remain, repair
the applicable system according to the Repair Manual.
1 Short Pin Storage Location
2 Install Short Pin Here
TPWS CONFIRMATION
1. Make sure that the tires are cold and set the tire inflation pressure of all tires (except the spare tire) to the
specified values.
HINT
The specified values are shown on the sidewall of the tire and the loading information label on the driver’s
side door jamb.
2.
3.
4.
5.
Connect Techstream to the DLC3.
Cycle the power switch to “Ready OFF” mode and turn Techstream on.
Enter the following menus: Chassis / Tire Pressure Monitor / Data List.
Confirm that the tire pressure data of all tires is displayed on the Techstream screen.
HINT
• The order in which the data is received is random.
• It may take up to a few minutes until the values are displayed.
• If the values are not displayed after a few minutes, perform troubleshooting according to the inspection
procedure for DTCs C2121/21 to C2124/24. Refer to the Repair Manual.
6. Remove the ID number labels from each wheel (if present) and discard.
NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature,
perform a Health Check using Techstream and select the “Compensation Tire Pressure” checkbox. Compensation
pressures will be displayed on the Health Check results screen. Adjust the tire pressure when the tires are cold.
FRONT LICENSE PLATE & MOUNTING BRACKET INSTALLATION*
1. Insert the front license plate into the tabs on the front
license plate mounting bracket.
2. Align the installation holes on the front license plate and
bracket with the dimples on the front bumper.
3. Screw the 2 self-tapping screws directly into the dimples to
install the front license plate and bracket bolts with the following measurements:
Length: 20.0 - 25.0 mm (0.79 - 0.98 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.)
NOTICE
• Do NOT drill at the dimples on the front bumper cover.
• Do not overtighten the self tapping screws.
1
3
4
1 Dimples
2 Front License Plate Mounting Bracket
2
3 License Plate
4 Self-Tapping Screws