S-SB-0012-13

S-SB-0012-13
March 12, 2013
Back Door Garnish Loose or Broken
Service
Category
Vehicle Exterior
Section
Exterior Panels/Trim
Market
USA
Applicability
YEAR(S)
MODEL(S)
2004 – 2006
xB
ADDITIONAL INFORMATION
Introduction
Some 2004 – 2006 model year xB vehicles may exhibit a condition where the back door garnish
becomes loose, and in some cases continued usage of the loose garnish may result in breakage.
Please follow the procedure contained in this bulletin, which supplements the Repair Manual, to
replace the back door garnish if it is loose or broken.
Figure 1.
1
2
4
3
1
Back Door Outside Garnish
3
Back Door Trim Board
2
Back Door Opener Switch Assembly
4
Rear Light Set
© 2013 Toyota Motor Sales, USA
Page 1 of 9
March 12, 2013
S-SB-0012-13
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Back Door Garnish Loose or Broken
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN shown
below.
MODEL
DRIVETRAIN
PLANT
PRODUCTION CHANGE EFFECTIVE VIN
xB
FF
Takaoka, Central
JTLKT324#64093921
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
N/A
Not Applicable to Warranty
–
–
–
–
Parts Information
PREVIOUS PART NUMBER
CURRENT PART NUMBER
PART NAME
QTY
76811-52120-##
76811-52122-##
Garnish, Back Door, Outside
1
90467-10077
Same
Clip
1
90562-04007
Same
Ring
3
76821-52030
Same
Protector, Back Door Garnish
1
08231-00813
Same
Kit, Wind Noise
1*
* One sheet in the Wind Noise Kit will service approximately 60 vehicles.
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
Plastic Pry Tool Set*
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
© 2013 Toyota Motor Sales, USA
PART NUMBER
QTY
00002-06000-01
1
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Back Door Garnish Loose or Broken
Repair Procedure
NOTICE
Do NOT use power tools for this repair procedure.
1. Disconnect cable from the negative (–) battery terminal.
CAUTION
Wait at least 90 seconds after disconnecting the cable from the negative (–) battery terminal to
prevent airbag and seat belt pretensioner activation.
2. Remove the back door trim board.
Using a plastic pry tool, remove the 11 clips and trim board.
3. Remove the back door outside garnish.
Remove the 3 nuts and detach the clip, then remove the garnish.
Figure 2.
1
1
2
1
Nut
1
2
© 2013 Toyota Motor Sales, USA
Clip
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Back Door Garnish Loose or Broken
Repair Procedure (Continued)
4. Remove the rear lamp set, switch, and mounting
stud.
Figure 3.
.
A. Remove the 2 lamp screws (silver) and the
2 switch screws (black).
1
B. Remove the mounting stud.
C. Set ALL removed parts aside for installation
into the NEW garnish later in this repair.
1
Mounting Stud
5. Assemble the NEW back door garnish.
A. Lay the NEW back door garnish (P/N
76811-52122-##) down on a clean protected
work surface to prevent scratching of the
painted surface.
Figure 4.
B. Remove the protective backing and install
the foam strip (P/N 76821-52030, Back Door
Garnish Protector) around the outer portion of
the garnish as shown.
Figure 5.
1
1
© 2013 Toyota Motor Sales, USA
Foam Strip
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Back Door Garnish Loose or Broken
Repair Procedure (Continued)
C. Transfer the mounting stud that was removed
in step 4B to the NEW garnish.
Figure 6.
2
1
1
Mounting Stud
2
Clip
D. Install the new mounting clip
(P/N 90467-10077, Clip), as shown in Figure 6.
E. Install the 3 foam washers (P/N 90562-04007,
Ring) onto each of the 3 mounting studs.
Figure 7.
1
1
F. Once the foam washers have been installed,
a strip of foam must be cut and placed on the
NEW garnish to isolate the rear lamp wire
harness.
Foam Washers
Figure 8.
Cut a foam strip from the Wind Noise Kit
(P/N 08231-00813).
Foam Strip Dimensions: 95 mm x 7 mm
(3.74 in. x 0.28 in.)
1
2
HINT
Cut foam from sheet as shown to get the
most strips from the sheet.
1
95 mm
2
7 mm
© 2013 Toyota Motor Sales, USA
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Back Door Garnish Loose or Broken
Repair Procedure (Continued)
G. Place foam strip between the dotted alignment marks on the NEW garnish.
Figure 9.
1
1
1
Dotted Alignment Marks
© 2013 Toyota Motor Sales, USA
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S-SB-0012-13
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Back Door Garnish Loose or Broken
Repair Procedure (Continued)
H. Transfer back door opener switch assembly over to the NEW garnish.
(1) Install switch, and fasten with the 2 black screws previously removed from the OLD
garnish in step 4A.
(2) Be sure the black wire harness protector is positioned as shown to protect the wires.
Figure 10.
© 2013 Toyota Motor Sales, USA
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S-SB-0012-13
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Back Door Garnish Loose or Broken
Repair Procedure (Continued)
I. Transfer the rear lamp set to the NEW garnish. Use the silver screws previously removed
from the OLD garnish in step 4A.
(1) Route wire harness as shown, and make sure the wire harness is secured behind the
previously installed foam strip.
Figure 11.
(2) Secure the switch wire harness under the rear lamp set wire harness, and route both
wire harnesses under the light bulb housing as circled below.
Figure 12.
© 2013 Toyota Motor Sales, USA
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Back Door Garnish Loose or Broken
Repair Procedure (Continued)
6. Insert the wire harness grommet into the rear hatch door and ensure it is seated properly to
prevent leaks. Install the NEW back door garnish on the rear hatch door using the 3 previously
removed nuts.
Torque: 3 N*m (30.6 kgf*cm, 26.6 in*lbf)
NOTICE
Do NOT use power tools during installation.
7. Reassemble vehicle in reverse order of disassembly steps 1 – 3.
8. Confirm proper operation of the rear lamp set and back door opener switch.
© 2013 Toyota Motor Sales, USA