LI07.04-P-059726
Service Bulletin Details
Public Details for: LI07.04-P-059726
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Engine diagnosis warning lamp (CEL) is active due to fault codes - P2237 & P2626. Topic number LI07.04-P-059726 Version 5 Design group 07.04 Senders, sensors Date 07-15-2016 Validity Model 451.331 or 451.431 Reason for change Remedy revised. Reason for block Complaint: Engine diagnosis warning lamp is active with no drivability complaint. A fault relating to the oxygen sensor (G3/2) is stored in the engine control unit. Fault Code P2237 "The pump current connection of oxygen sensor 1 (cylinder bank 1) has an electrical fault or open circuit. Fault Code P2626 "The trimming resistor connection of oxygen sensor 1 (cylinder bank 1) has an electrical fault or open circuit. Possibly fault P0410 could be encountered as well. Cause: Cause can be attributed to transitional - or contact resistance - at O2 sensors connector pins. Remedy: If P0410 is encountered, please process fault code following Xentry/DAS guided tests first. 1. Perform guided tests-->exhaust system-->"test of secondary air injection" 2. If step 1 fails, please perform repair to secondary air system. 3. Validate repair with two test drives letting the vehicle to return to ambient temperature (engine cold) between test drives. 4. If no DTC P0410 is present, release the vehicle 5. If DTC P0410 reappears: a. Start engine and verify vacuum is present to/from changeover valve Y32 before and after actuating valve Y32 with Xentry/DAS. b. Shut off engine c. Disconnect metal pipe between exhaust manifold and secondary air valve (see AR14.30-P-7150MCU) d. Turn the key ON e. Actuate M33 electric air pump f. Verify no air exits secondary air valve g. Using a hand held vacuum pump, apply vacuum to secondary air valve and verify with M33 (electric air pump) actuated air flows freely from valve 07-15-2016 5:34 PM © Copyright Daimler AG DOKONIE Page 1/3 h. If any of the above steps fail, replace faulty component. i. If no faulty component is found, proceed as indicated below. If vehicle does not exhibit P0410, but has either P2237 or P2626, please perform the following: • • • • Follow Xentry guided test to determine possible root cause related to P2237 or P2626 If guided test in the step above does not reveal root cause, disconnect the ME and O2 sensor connectors and visually inspect pins (no drag test) for any damage, corrosion or pin spreading. If nothing obvious observed, reconnect connector plugs and follow with the step below Inspect wiring harness for possible damages (refer to illustration in attachments), if visible damage noticed, replace the engine harness (follow the QEC return rule). If no damages observed follow with step below If nothing found on either of the fault codes P2237 or P2626 follow with the replacemet of O2 sensor pins on the the engine harness (refer to parts information for pin number and seal). Use the crimping tool 220 589 04 99 11 and refer to WIS documents relating to repairing wiring harness / disconnecting pins (listed in WIS references table). The PTSS case should only be open in a situation when fault code(s) and the CEL come back and above steps were already performed. Attachments File Description M132-smart 451 engine harness damage.pdf Harness damage illustration Symptoms Power generation / Engine management / Indicator lamp / Engine diagnosis / lit Control unit/fault code Control unit Fault code Fault text N3/10 (ME-SFI [ME] control unit) (ME7_451) P2237 The pump current connection of oxygen sensor 1 (cylinder bank 1) has an electrical fault or open circuit. ((CODECO@494) or(CODECO@460)) N3/10 (ME-SFI [ME] control unit) (ME7_451) P2626 The trimming resistor connection of oxygen sensor 1 (cylinder bank 1) has an electrical fault or open circuit. ((CODECO@494) or(CODECO@460)) N3/10 (ME-SFI [ME] control unit) (ME7_451) P0410 The secondary air system is faulty. ((CODECO@494) or(CODECO@460)) Parts Part number ES1 ES2 Designation Quantity Note EPC A 021 545 13 26 MCP1.2 female contact pin 1 X A 000 545 69 80 wire seal 1 X Operation numbers/damage codes Op. no. Operation text 07-15-2016 5:34 PM © Copyright Daimler AG Time DOKONIE Damage code Note Page 2/3 54575 52 Control unit, gasoline engine 14212 73 Oxygen sensor upstream of catalytic convertor WIS-References Document number Title Note Allocation AR07.08-P-7008MCU Remove/install injection system contr unit AR07.04-P-0080MCV Remove/install O2 sensor AR54.21-P-0012MCU Control unit flashing Remedy AR14.30-P-7150MCU Remove/Install pipework for if applicable secondary air system Remedy AR00.19-P-0100A General repair methods for wiring harness Remedy AR00.19-P-0120A Removing contacts from plugs and connectors Remedy Remedy If applicable Remedy Validity Vehicle Engine Transmission fortwo 451 - 451.331 * * fortwo 451 - 451.431 * * 07-15-2016 5:34 PM © Copyright Daimler AG DOKONIE Page 3/3