SMT-TB188-27Marc

Technical Bulletin 188
03.2018
Contents
Item
Subject
188.1
Triumph Diagnostic Tool Compatibility with Not Applicable
Windows Operating Systems
188.2
Fog Lights Warning
Tiger XRX, Tiger XCX, Tiger XRT, Tiger XCA and Tiger XRX LRH
188.3
TFT Instruments - Calibration Update
Street Triple R, Street Triple R - LRH, Street Triple
RS
188.4
Exhaust Header Nuts Tightening Sequence
Bonneville T100, Bonneville T100 Black, Street
Scrambler, Street Cup, Street Twin, Bonneville T120,
Bonneville T120 Black, Bonneville Bobber, Bon-neville
Bobber Black, Bonneville Speedmaster, Thruxton,
Thruxton R
188.5
Hugger Fixing
Tiger Sport
188.6
Pinpoint Test - Brake Switches
Street Triple S, Street Triple S - LRH and Street
Triple S 600cc A2 Restricted Licence Version
188.7
Pinpoint Test - Brake Switches
Street Triple R, Street Triple R - LRH and Street
Triple RS
188.8
Alternator Cover Parts Kit
Tiger 800, Tiger 800 ABS, Tiger 800 XC, Tiger 800
XC ABS - from engine number 612714, except engine
number 613308 to 613370
188.9
Alternator Cover Parts Kit
Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XR,
Tiger 800 XCX, Tiger 800 XCX LRH, Tiger 800 XC up to engine number 768815, all markets except
Brazil
188.10
Alternator Cover Parts Kit
Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XR,
Tiger 800 XCX, Tiger 800 XCX LRH, Tiger 800 XC up to engine number 763462, Brazilian market only
188.11
Starter Motor Parts Kit
Tiger 800 - up to engine number 612713 and engine
number 613308 to 613370
188.12
Starter Motor Parts Kit
Tiger 800 XRT - up to engine number 818365, all
markets except Brazil and India
188.13
Starter Motor Parts Kit
Tiger 800 XCA - up to engine number 808365, all
markets except Brazil and India
188.14
Starter Motor Parts Kit
Tiger 800 XRT and Tiger 800 XCA - up to engine
number 817335, Brazilian market only
Technical Bulletin 188 Issue 1
Model Affected
1 of 27
Technical Bulletin 188
03.2018
Contents
188.15
Starter Motor Parts Kit
Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XR,
Tiger 800 XCX, Tiger 800 XCX LRH, Tiger 800 XC up to engine number 818365, all markets except
Brazil and India
188.16
Starter Motor Parts Kit
Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XR,
Tiger 800 XCX, Tiger 800 XCX LRH, Tiger 800 XC up to engine number 818252, Brazil and Indian markets only
188.17
Starter Motor Parts Kit
Tiger 800, Tiger 800 ABS, Tiger 800 XC, Tiger 800
XC ABS, Tiger 800 XC ABS Special Edition - from engine number 612714, except engine numbers 613308
to 613370
Technical Bulletin 188 Issue 1
2 of 27
Item:
188.1
Description:
Triumph Diagnostic Tool Compatibility with Windows Operating Systems
Model Affected:
Not Applicable
From April 2018, the Triumph Diagnostic Tool will no longer operate on computers running Microsoft
Windows XP® or Vista®.
Users still using these operating systems should upgrade their operating systems, and if necessary their
hardware, before April 2018.
Further reminders and details of the software version incorporating this change will be provided in the
coming months.
Details of the minimum equipment required to run the Triumph Diagnostic Tool are listed below:
• A desktop or laptop Personal Computer (PC) running 32 bit or 64 bit versions of Microsoft Windows 7®,
Windows 8®, Windows 8.1® or Windows 10®.
• A 1 GHz processor or equivalent, 10 GB of free hard disk space and a minimum of 512 to 1024 MB of
memory (RAM).
• The PC must have a free USB (Universal Serial Bus) port.
• The PC must be connected to the internet (Broadband is not essential but is preferred).
• 1024 x 768 standard XGA monitor or a 1200 x 800 widescreen monitor.
• Administrator level access is required for software installation and updates.
Technical Bulletin 188 Issue 1
3 of 27
Item:
188.2
Description:
Fog Lights Warning
Model Affected:
Tiger XRX, Tiger XCX, Tiger XRT, Tiger XCA and Tiger XRX LRH
Warning
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent
it from falling and causing injury to the operator or damage to the motorcycle.
Fog Lights Warning Display
If the FOG LIGHTS FAULT warning is displayed in the information tray, use the Triumph Diagnostic Tool to
check and, if necessary, install the latest software for the instruments.
F
10
o7:29
PM
12.5
E
mph
8
6
4
FOG LIGHTS FAULT
CHECK MANUAL
1/1 WARNINGS
12 14
RPM
x1000
N
2 0
1
1.
Information tray
Motorcycles without Fog Lights
If the FOG LIGHTS FAULT warning is still displayed in the information tray, follow the procedures described
below.
1.
Remove the rider's seat as described in the Owner's Handbook.
2. Check for fitment of the fog light relay.
Note:
•
The fog light relay is located next to the fuse box under the rider's seat.
1
L0440_3
1.
Fog light relay
Technical Bulletin 188 Issue 1
4 of 27
3.
4.
If the fog light relay is not fitted, navigate to the MAIN MENU in the instruments and RESET TO
DEFAULTS as described in the owner's handbook.
If the relay is fitted, remove the relay and then navigate to the MAIN MENU in the instruments and
RESET TO DEFAULTS as described in the Owner's handbook.
Motorcycles with Fog Lights
If the FOG LIGHTS FAULT warning is still displayed in the information tray, follow the procedures described
below.
1.
Remove the rider's seat as described in the owner's Handbook.
Note:
•
The fog light relay is located next to the fuse box under the rider's seat.
2.
Check that the fog light relay is fitted as shown in the illustration below.
1
L0440_3
1.
Fog light relay
3.
4.
If fog lights are fitted but the relay is not fitted, fit the relay. Refer to EPC for part number.
If the FOG LIGHTS FAULT warning is still illuminated, check the harness for open circuit between the
instruments and the fog light relay connector (see Fog Light Fault - Pinpoint Test below).
Fog Light Fault - Pinpoint Test
Fault Code
Possible Cause
Action
Fog Lights Fault
Fog light relay is not fitted
Open circuit between fog light
relay and instruments
Fit the fog light relay
Proceed to pinpoint test 1
Pinpoint Test
Test
1
2
Result
Action
Check cable and terminal integrity:
- Instrument connector pin 8 and fog
light relay pin 2
Ignition switch pin 4 and fog light relay
pin 1
OK
Proceed to test 2
Faulty
Rectify fault, proceed to
test 4
Check cable continuity:
- Instrument connector pin 8 and fog
light relay pin 2
OK
Proceed to test 3
Faulty
Locate and rectify fault,
proceed to test 4
Technical Bulletin 188 Issue 1
5 of 27
3
4
Check cable continuity:
-Ignition switch pin 4 and fog light relay
pin 1
OK
Proceed to test 4
Faulty
Locate and rectify fault,
proceed to test 4
Test the fog lights
OK
Action complete - quit
test
Faulty
Contact Triumph service
Circuit Diagram
2
4
3
YP
5
1
2
YP
3
1
YP
3
WG
2
P
P
2
5
P
P
2
1
G
4
4
5
2
6
YP
WG
8
G
4
7
P
1.
2.
3.
4.
5.
6.
7.
Fuse box
Horn relay
Fog light relay
Fog light (left hand)
Fog light (right hand)
Instruments
Ignition switch
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it often. This information will be included in the
next service manual update.
Technical Bulletin 188 Issue 1
6 of 27
Item:
188.3
Description:
TFT Instruments - Calibration Update
Model Affected:
Street Triple R, Street Triple R - LRH, Street Triple RS
New TFT instrument calibrations have been released for the above models. The new calibrations improve
heated grip functionality (if fitted) to allow three levels of heat to be selected.
Dealers are requested to update the TFT instrument calibrations on the above models at the next service/
visit to dealership.
Heated Grip Operation (if fitted)
The heated grips will only heat when the engine is running.
When the heated grips are switched on, the heated grips symbol will appear in the display and the selected
heat level will be shown.
There are three levels of heat: low, medium and high. This is indicated by the different colours of the
symbols shown in the display.
1
1.
2.
3.
2
3
Low heat symbol (yellow)
Medium heat symbol (orange)
High heat symbol (red)
For maximum benefit in cold conditions, from the OFF position press the switch once for the high heat
setting initially and then reduce the heat level by pressing the switch again for a low heat setting when the
grips have warmed up.
To turn off the heated grips, press and release the switch until the heated grips symbol is no longer shown
in the display.
Low Power Voltage Cut Off
If a low voltage is detected, the heated grips switch will power off. The heated grips will not function again
until the voltage rises to a safe level.
The switch will not power back on automatically even if the voltage rises to the safe level. The user must
manually press the switch again to activate the heated grips.
Technical Bulletin 188 Issue 1
7 of 27
Item:
188.4
Description:
Exhaust Header Nuts Tightening Sequence
Model Affected:
Bonneville T100, Bonneville T100 Black, Street Scrambler, Street Cup, Street Twin,
Bonneville T120, Bonneville T120 Black, Bonneville Bobber, Bonneville Bobber
Black, Bonneville Speedmaster, Thruxton, Thruxton R
The exhaust header tightening sequence and torque figures have been updated for the above models.
When refitting an exhaust header pipe to the above models, follow the new exhaust header tightening
sequence as described in the procedure below:
Stage 1:
Tighten the exhaust header pipe to cylinder head nuts in the sequence shown below:
Right Hand Side
• Tighten the exhaust header pipe lower nut (1) to 10 Nm
• Tighten the exhaust header pipe upper nut (2) to 10 Nm
• Re-tighten the exhaust header pipe lower nut (1) to 10 Nm
Left Hand Side
• Tighten the exhaust header pipe lower nut (3) to 10 Nm
• Tighten the exhaust header pipe upper nut (4) to 10 Nm
• Re-tighten the exhaust header pipe lower nut (3) to 10 Nm.
4
2
5
1.
2.
3.
4.
5.
6.
1
3
6
Right hand header pipe lower nut (1)
Right hand header pipe upper nut (2)
Left hand header pipe lower nut (3)
Left hand header pipe upper nut (4)
Cylinder head (right hand side) (5)
Cylinder head (left hand side) (6)
Stage 2:
Tighten the exhaust header pipe to cylinder head nuts in the sequence shown below:
Right Hand Side
• Tighten the exhaust header pipe lower nut (1) to 19 Nm
• Tighten the exhaust header pipe upper nut (2) to 19 Nm
• Re-tighten the exhaust header pipe lower nut (1) to 19 Nm
Technical Bulletin 188 Issue 1
8 of 27
Left Hand Side
• Tighten the exhaust header pipe lower nut (3) to 19 Nm
• Tighten the exhaust header pipe upper nut (4) to 19 Nm
• Re-tighten the exhaust header pipe lower nut (3) to 19 Nm.
4
2
5
1.
2.
3.
4.
5.
6.
1
3
6
Right hand header pipe lower nut (1)
Right hand header pipe upper nut (2)
Left hand header pipe lower nut (3)
Left hand header pipe upper nut (4)
Cylinder head (right hand side) (5)
Cylinder head (left hand side) (6)
Technical Bulletin 188 Issue 1
9 of 27
Item:
188.5
Description:
Hugger Fixing
Model Affected:
Tiger Sport
A M5 x 10 mm encapsulated fixing has replaced the original M5 x 14 mm fixing, therefore if loosened or
removed for any reason the original fixing must be replaced and torqued to 4 Nm.
2
2
1
2
1.
2.
Hugger
Fixing
When ordering replacement parts, refer to the EPC.
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it often. This information will be included in the
next service manual update.
Technical Bulletin 188 Issue 1
10 of 27
Item:
188.6
Description:
Pinpoint Test - Brake Switches
Model Affected:
Street Triple S, Street Triple S - LRH and Street Triple S 600cc A2 Restricted Licence
Version
The pinpoint test for Brake Switches (P1567) has changed for the above models Service Manuals. The
changes are in the Pinpoint Test - Fuel section within the Fuel System and Engine Management chapter.
The revised pinpoint test is as described below.
Fault Code
Possible cause
Action
P0571
Brake 1 switch malfunction
P1576
Brake 1 switch correlation error
with brake switch 2
P1571
Brake 2 switch malfunction
P1577
Brake 2 switch correlation error
with brake switch 1
View and note freeze frame data if
available.
Ensure brake switches connectors are
secure.
Ensure battery voltage is greater than 10V.
Disconnect engine ECM and proceed to
pinpoint test 1:
Pinpoint Tests
Test
1
Turn ignition on, operate rear brake switch
and check brake light operation.
Result
Action
OK
Proceed to test 2
Faulty
Rectify fault, proceed to test 6
2 Check cable and terminal integrity:
- ECM pin A06
- ECM pin A07
- Ignition switch pin 8
OK
Disconnect front and rear brake switch
connectors, proceed to test 3
Faulty
Rectify fault, proceed to test 6
3 With brakes released, check front and rear
brake switch operation:
The following should be short circuit:
- Front brake switch pin 2 to pin 3
- Rear brake light switch pin 2 to pin 4
- Rear brake light switch pin 1 to pin 3
The following should be open circuit:
- Front brake switch pin 1 to pin 3
With the front brake switch pressed the
following should be short circuit:
- Front brake switch pin 1 to pin 3
The following should be open circuit:
- Front brake switch pin 2 to pin 3
With the rear brake switch pressed the
following should be open circuit:
- Rear brake light switch pin 2 to pin 4
- Rear brake light switch pin 1 to pin 3
OK
Proceed to test 4
Faulty
Replace relevant brake switch, proceed
to test 6
Technical Bulletin 188 Issue 1
11 of 27
Test
Result
Action
4 Re-Connect the brake switch connectors.
Check cable continuity:
- Engine ECM pin A07 to front brake switch
pin 1
- Engine ECM pin A06 to rear brake switch
pin 2
- Engine ECM pin A07 to brake switch relay
pin 4
- Brake switch relay pin 2 to ground
- Engine ECM pin A06 to front brake switch
pin 2
- Engine ECM pin A06 to ignition switch pin
8
OK
Proceed to test 5
Open Circuit
Locate and rectify wiring fault, proceed
to test 6
5 Re-Connect the brake switch connectors.
With the ignition switch on, measure the
following Voltages:
- Engine ECM pin A06 to ground
- Rear brake switch pin 1 to ground
- Rear brake switch pin 2 to ground
- Rear brake switch pin 3 to ground
- Rear brake switch pin 4 to ground
- Brake switch relay pin 3 to ground
- Brake switch relay pin 1 to ground
- Front brake switch pin 3 to ground
- Front brake switch pin 2 to ground
greater than
10V
Proceed to test 6
Less than 10V
Locate and rectify wiring fault, proceed
to test 6
6 Reconnect harness, clear fault code and
run engine.
OK
Action complete - quit test
Fault still
present
Contact Triumph service
Technical Bulletin 188 Issue 1
12 of 27
Circuit Diagram
1
2
1B
3
3B
2A 4A 1A
1
2
5B
5A
3
4
4B
2B
2
3A
4
3
1
8
3
2 1
3 1
2 4
4
Y
Y
B GP
OG OG
B GP
B OG
3
1 2
OG B
B
A06
BY
A07
Brake levers released
1
4
5
8
12
7 6
1
13
24
36
25
5
1.
2.
3.
4.
5.
Ignition switch
Front brake switch
Brake switch relay
Rear brake switch
Engine electronic control module - connector A
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it often. This information will be included in the
next service manual update.
Technical Bulletin 188 Issue 1
13 of 27
Item:
188.7
Description:
Pinpoint Test - Brake Switches
Model Affected:
Street Triple R, Street Triple R - LRH and Street Triple RS
The pinpoint test for Brake Switches (P1567) has changed for the above models Service Manuals. The
changes are in the Pinpoint Test - Fuel section within the Fuel System and Engine Management chapter.
The revised pinpoint test is as described below.
Fault Code
Possible cause
Action
P0571
Brake 1 switch malfunction
P1576
Brake 1 switch correlation error
with brake switch 2
P1571
Brake 2 switch malfunction
P1577
Brake 2 switch correlation error
with brake switch 1
View and note freeze frame data if
available.
Ensure brake switches connectors are
secure.
Ensure battery voltage is greater than 10V.
Disconnect engine ECM and proceed to
pinpoint test 1:
Pinpoint Tests
Test
1
Turn ignition on, operate rear brake switch
and check brake light operation.
Result
Action
OK
Proceed to test 2
Faulty
Rectify fault, proceed to test 6
2 Check cable and terminal integrity:
- ECM pin A06
- ECM pin A07
- Ignition switch pin 8
OK
Disconnect front and rear brake switch
connectors, proceed to test 3
Faulty
Rectify fault, proceed to test 6
3 With brakes released, check front and rear
brake switch operation:
The following should be short circuit:
- Front brake switch pin 2 to pin 3
- Rear brake light switch pin 2 to pin 4
- Rear brake light switch pin 1 to pin 3
The following should be open circuit:
- Front brake switch pin 1 to pin 3
With the front brake switch pressed the
following should be short circuit:
- Front brake switch pin 1 to pin 3
The following should be open circuit:
- Front brake switch pin 2 to pin 3
With the rear brake switch pressed the
following should be open circuit:
- Rear brake light switch pin 2 to pin 4
- Rear brake light switch pin 1 to pin 3
OK
Proceed to test 4
Faulty
Replace relevant brake switch, proceed
to test 6
Technical Bulletin 188 Issue 1
14 of 27
Test
Result
Action
4 Re-Connect the brake switch connectors.
Check cable continuity:
- Engine ECM pin A07 to front brake switch
pin 1
- Engine ECM pin A06 to rear brake switch
pin 2
- Engine ECM pin A07 to brake switch relay
pin 4
- Brake switch relay pin 2 to ground
- Engine ECM pin A06 to front brake switch
pin 2
- Engine ECM pin A06 to ignition switch pin
8
OK
Proceed to test 5
Open Circuit
Locate and rectify wiring fault, proceed
to test 6
5 Re-Connect the brake switch connectors.
With the ignition switch on, measure the
following Voltages:
- Engine ECM pin A06 to ground
- Rear brake switch pin 1 to ground
- Rear brake switch pin 2 to ground
- Rear brake switch pin 3 to ground
- Rear brake switch pin 4 to ground
- Brake switch relay pin 3 to ground
- Brake switch relay pin 1 to ground
- Front brake switch pin 3 to ground
- Front brake switch pin 2 to ground
greater than
10V
Proceed to test 6
Less than 10V
Locate and rectify wiring fault, proceed
to test 6
6 Reconnect harness, clear fault code and
run engine.
OK
Action complete - quit test
Fault still
present
Contact Triumph service
Technical Bulletin 188 Issue 1
15 of 27
Circuit Diagram
3B
2A 4A 1A
1
2
5A
3
4
5B
1
2
1B
3
4B
2B
3A
Brake Switch
Brake Switch
Brake Switch
Front
Rear
Relay
Ignition Switch
8
3
2 1
3 1
2 4
4
Y
OG
B GP
OG OG
B GP
B OG
1
4
5
8
12
3
1 2
OG B
7 6
B
A06
BY
A07
1
13
24
36
25
Engine Electronic
Control Module Connector A
1.
2.
3.
4.
5.
Ignition switch
Front brake switch
Brake switch relay
Rear brake switch
Engine electronic control module - connector A
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it often. This information will be included in the
next service manual update.
Technical Bulletin 188 Issue 1
16 of 27
Item:
188.8
Description:
Alternator Cover Parts Kit
Model Affected:
Tiger 800, Tiger 800 ABS, Tiger 800 XC, Tiger 800 XC ABS - from engine number
612714, except engine number 613308 to 613370
A retrofittable alternator cover parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1262277 has been released for use when starter motor part number T131333 has been installed:
Parts Kit T1262277 - Alternator Cover
Kit Contents
Quantity
T1260558 - Bracket, Alternator Cable Guide
1
T1261177 - Cover, Alternator
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T3951013 - Badge flat type 1
1
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
17 of 27
Item:
188.9
Description:
Alternator Cover Parts Kit
Model Affected:
Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XR, Tiger 800 XCX, Tiger 800 XCX
LRH, Tiger 800 XC - up to engine number 768815, all markets except Brazil
A retrofittable alternator cover parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1266677 has been released for use when starter motor part number T131333 has been installed:
Parts Kit T1266677 - Alternator Cover
Kit Contents
Quantity
T1260558 - Bracket, Alternator Cable Guide
1
T1261188 - Cover, Alternator
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T3951013 - Badge flat type 1
1
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
18 of 27
Item:
188.10
Description:
Alternator Cover Parts Kit
Model Affected:
Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XR, Tiger 800 XCX, Tiger 800 XCX
LRH, Tiger 800 XC - up to engine number 763462, Brazilian market only
A retrofittable alternator cover parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1266677 has been released for use when starter motor part number T131333 has been installed:
Parts Kit T1266677 - Alternator Cover
Kit Contents
Quantity
T1260558 - Bracket, Alternator Cable Guide
1
T1261188 - Cover, Alternator
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T3951013 - Badge flat type 1
1
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
19 of 27
Item:
188.11
Description:
Starter Motor Parts Kit
Model Affected:
Tiger 800 - up to engine number 612713 and engine number 613308 to 613370
A retrofittable Starter Drive parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1316677 has been released for use when replacing the starter motor as follows:
Parts Kit T1316677 - Starter Motor
Kit Contents
Quantity
T1313333 - Starter Motor
1
T1226666 - Gear, Starter Idler
1
T1262222 - Bracket, Alternator cable guide
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
20 of 27
Item:
188.12
Description:
Starter Motor Parts Kit
Model Affected:
Tiger 800 XRT - up to engine number 818365, all markets except Brazil and India
A retrofittable Starter Drive parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1316677 has been released for use when replacing the starter motor as follows:
Parts Kit T1316677 - Starter Motor
Kit Contents
Quantity
T1313333 - Starter Motor
1
T1226666 - Gear, Starter Idler
1
T1262222 - Bracket, Alternator cable guide
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
21 of 27
Item:
188.13
Description:
Starter Motor Parts Kit
Model Affected:
Tiger 800 XCA - up to engine number 808365, all markets except Brazil and India
A retrofittable Starter Drive parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1316677 has been released for use when replacing the starter motor as follows:
Parts Kit T1316677 - Starter Motor
Kit Contents
Quantity
T1313333 - Starter Motor
1
T1226666 - Gear, Starter Idler
1
T1262222 - Bracket, Alternator cable guide
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
22 of 27
Item:
188.14
Description:
Starter Motor Parts Kit
Model Affected:
Tiger 800 XRT and Tiger 800 XCA - up to engine number 817335, Brazilian market
only
A retrofittable Starter Drive parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1316677 has been released for use when replacing the starter motor as follows:
Parts Kit T1316677 - Starter Motor
Kit Contents
Quantity
T1313333 - Starter Motor
1
T1226666 - Gear, Starter Idler
1
T1262222 - Bracket, Alternator cable guide
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
23 of 27
Item:
188.15
Description:
Starter Motor Parts Kit
Model Affected:
Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XR, Tiger 800 XCX, Tiger 800 XCX
LRH, Tiger 800 XC - up to engine number 818365, all markets except Brazil and
India
A retrofittable starter motor parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1315566 has been released for use when replacing the starter motor as follows:
Parts Kit T1315566 - Starter Motor
Kit Contents
Quantity
T1313333 - Starter Motor
1
T1226666 - Gear, Starter Idler
1
T1261188 - Cover - Alternator
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T3951013 - Badge flat type 1
1
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
24 of 27
Item:
188.16
Description:
Starter Motor Parts Kit
Model Affected:
Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XR, Tiger 800 XCX, Tiger 800 XCX
LRH, Tiger 800 XC - up to engine number 818252, Brazil and Indian markets only
A retrofittable starter motor parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1315566 has been released for use when replacing the starter motor as follows:
Parts Kit T1315566 - Starter Motor
Kit Contents
Quantity
T1313333 - Starter Motor
1
T1226666 - Gear, Starter Idler
1
T1261188 - Cover - Alternator
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T3951013 - Badge flat type 1
1
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
25 of 27
Item:
188.17
Description:
Starter Motor Parts Kit
Model Affected:
Tiger 800, Tiger 800 ABS, Tiger 800 XC, Tiger 800 XC ABS, Tiger 800 XC ABS
Special Edition - from engine number 612714, except engine numbers 613308 to
613370
A retrofittable starter motor parts kit has been introduced on the above model.
Parts will no longer support the old condition item and any replacement will be the new condition.
Parts kit T1314455 has been released for use when replacing the starter motor as follows:
Parts Kit T1314455 - Starter Motor
Kit Contents
Quantity
T1313333 - Starter Motor
1
T1226666 - Gear, Starter Idler
1
T1261177 - Cover - Alternator
1
T3051055 - Screw, Cap/HD, M5 x 0.8 x 10, SLV, ENC
2
T3205082 - Bolt, HHF, M6 x 1.0 x 35, ENC
2
T3951013 - Badge flat type 1
1
T1260289 - Gasket, Alternator Cover
1
When ordering replacement parts, always refer to EPC.
Fitting the Parts Kit
Note:
•
•
For the correct fitment of the new starter motor, all items in the kit must be fitted to the motorcycle.
Refer to the Service Manual for the removal and installation procedure.
Technical Bulletin 188 Issue 1
26 of 27
Circulation
Initial and date when read and return to central file holder
Service Manager Parts Manager
Technical Bulletin Issue 1
Sales Manager
Workshop
Supervisor
Technician 1
Technician 2
27 of 27