VWP-18-06

Warranty Information
Policies and Procedures Bulletin
Number: VWP-18-06
Subject: “Extended Emissions Warranty” Limited Warranty
Extension for 3.0L TDI Vehicles Gen. 1.2
Date: July 26, 2018
This document modifies the
Volkswagen Warranty Policies
and Procedures Manual.
For Volkswagen 3.0 L TDI Generation 1.2 vehicles repaired by the emissions modification recall, the
following warranty extension is applicable.
“Extended Emissions Warranty” Limited Warranty Extension
The Limited Warranty Extension is applicable to 3.0L TDI vehicles Generation 1.2 with engine code CATA.
Warranty Period
The warranty period for the “Extended Emissions Warranty” limited warranty extension shall be the greater of:
1) 10 years or 120,000 miles, whichever occurs first, from the vehicle’s original in-service date; or
2) 4 years or 48,000 miles, whichever occurs first, from the date and mileage of the emissions modification.
The vehicle's original in-service date is defined as the date the vehicle was delivered to either the original purchaser
or the original lessee; or if the vehicle was first placed in service as a "demonstrator" or "company" car, on the date
such vehicle was first placed in service.
Transferability
This limited warranty extension is fully transferable to subsequent owners.
What is Covered Under this Limited Warranty Extension
The "Extended Emissions Warranty" limited warranty extension consists of two parts, the Emission Control System
Warranty and the Engine Long Block Warranty.
Emission Control System Warranty
The emissions control system warranty covers all components that are replaced as part of the emissions modification
and any component that can reasonably be impacted by effects of the emissions modification, including the OBD
System and any malfunctions detected by the OBD systems. A detailed list of parts or systems included in the
warranty are listed in the table below.
Engine Long Block Warranty
The engine long block warranty shall cover the engine sub-assembly that consists of the assembled block,
crankshaft, cylinder head, camshaft, and valve train. A complete list of parts included in the warranty is provided in
the table below.
Page 1 of 5
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Warranty Information
What is Not Covered Under this Limited Warranty Extension
This Limited Warranty Extension does not cover:
► Any damage or malfunctions caused by installation of non-EPA or non-CARB certified emissions related parts,
including such damage or malfunction to parts needed for proper diagnosis of a covered part.
► Damage or malfunctions caused by outside influence, such as damage due to an accident, or vehicle misuse or
neglect, but only if the damage or malfunction is causally related to the accident or vehicle misuse.
Warranty Extension Coverage Limitations
The warranty and maintenance information that came with the owner's vehicle contains information on the limited
warranties applicable to their Volkswagen model. Owners should read these limited warranties carefully to determine
their warranty rights and obligations, as this information also applies to the coverage provided to them in this
warranty extension.
Vehicle Eligibility
To determine if a vehicle repaired by the emissions modification recall is eligible for the “Extended Emissions
Warranty” limited warranty extension, check the VIN in ElsaPro > Vehicle Data. If the warranty extension is
applicable to the vehicle, the "Enhanced Coverage" section of the "Vehicle Data" screen in ElsaPro will be populated
with the warranty extension parameters.
SAGA Warranty Claim Type
Dealers must use claim type G14 when submitting warranty claims for the “Extended Emissions Warranty” limited
warranty extension.
Loaner Vehicle Applicability
The cost or provision of a loaner vehicle for this warranty extension is applicable for warranty service lasting longer
than 3 hours.
Claim Type
A1A
Service Number
CU02
Damage Code
0010
Damage Location
Blank
Part Manufacturer Code
MOB
Outside Labor Operation
CU020000
Causal Indicator
Select Outside Labor Operation
Questions or Concerns
Contact the Warranty Helpline at 1-866-306-8447 or [email protected] with questions or concerns related
to this limited warranty extension.
Page 2 of 5
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Warranty Information
Important Information
For conditions that illuminate the MIL, and are not listed as a Service Number or Component, please submit
the extended emissions warranty claim using Service Number S656. Please also ensure a Guided Fault
Finding log, showing the DTC is uploaded to GFF paperless for review prior to submitting your claim to
SAGA. If you have any question or doubt about whether any component is covered under the 3.0L TDI
Extended Emissions Warranty, please contact the Warranty Helpline at 1-866-306-8447, select prompt 2.
Component Description
Service
Number
Engine long block/crankcase
Piston
Piston rings
1009
1310
1319
Piston pin (part of piston, not
available separately)
1326
Connecting rod bearing (upper &
lower)
Connecting rod
Crankshaft
Crankshaft bearing (upper &
lower)
Crankshaft oil seal, flywheel end
Crankshaft oil seal, pulley end
Balance shaft
Balance shaft chain
Camshafts
1330
Camshaft bearing (part of
cylinder head)
Intake valve
Exhaust valve
Cylinder head (cyl 1-3)
Cylinder head (cyl 4-6)
Cylinder head gasket
Cylinder head cover
Reduced oil pressure switch
Oil pressure switch
Oil level/temperature sensor
(G266)
Oil pump
Oil pump gasket
Oil pressure regulator (N428)
Oil pan (upper)
1510
1340
1348
1350
1359
1374
1385
1390
1505
1560
1562
1570
1570
1571
1582
1705
1705
1711
1720
1720
1726
1745
Component Description
Service
Number
Oil pan (lower)
EGR cooler circulation pump
1750
1945
Engine coolant temp (main
sensor G62)
Fuel tank
Fuel temperature sensor (G81)
Fuel pump relay (J17)
Electric fuel pump
Fuel pump control module (J538)
1978
Throttle position sensor (G185 &
G79)
Turbocharger
2080
2010
2036
2065
2066
2070
2130
Boost pressure actuator (VTG
J724) (contained within
turbocharger)
2130
EGR connecting pipe (EGR
cooler to turbocharger)
2141
Turbo pressure pipe (left to right
charge air cooler)
2141
Turbo pressure pipe (left charge
air cooler to pressure hose)
2141
Turbo pressure pipe (throttle
valve to intake manifolds)
Turbo pressure hose (charge air
tube to pressure pipe)
Turbo pressure hose (right
charge air cooler to pressure
pipe)
Turbo pressure hose (right
charge air cooler to charge air
tube)
Turbo pressure hose (left charge
air cooler to pressure pipe)
2141
2141
2141
2141
2141
Page 3 of 5
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Warranty Information
Component Description
Pressure hose
Service
Number
Component Description
2141
Turbo pressure hose (charge air
tube to turbocharger)
Charge air cooler (left)
Charge air cooler (right)
Turbo charge air tube
Boost pressure sensor
Charge air pressure & intake air
temperature sensor (G31 & G42)
(contained within boost pressure
sensor)
2141
Turbo air pipe (throttle valve to
intake manifolds)
High pressure fuel sensor (G247)
Service
Number
2372
Pressure regulating valve (on fuel
rail, N276)
2372
High pressure fuel pump with fuel
metering unit (N290)
2374
Throttle valve / body with position
sensor/module J338)
Intake flap motor (left V157)
Intake flap motor (right V275)
Urea/adblue tank
2379
2328
CAN: pre-catalyst NOx sensor
(G687)
2381
Turbo air pipe (throttle valve to
pressure hose)
2328
2381
Turbo pressure hose (air pipe to
throttle valve)
2328
Turbo pressure hose (throttle
valve to charge air tube)
2328
CAN: post-catalyst NOx sensor
(G687)
Exhaust manifold (left)
Exhaust manifold (right)
EGR valve
Turbo pressure hose (throttle
valve to pressure pipe)
High pressure injection lies
2328
EGR motor (V338) EGR actuator
(Potentiometer G212)
2639
2643
High pressure injection line (rail
to rail)
2330
EGR cooler and motor with
bypass valve and switch over
valve (N381)
High pressure injection line (rail
to pump)
2330
EGR bypass valve (contained
within EGR cooler)
2643
High pressure injector (N30-N33,
N83, N84)
2340
EGR solenoid with switch over
valve (N345)
2645
High pressure injection line (rail
to return)
Oxygen sensor (G39)
2345
EGR connecting pipe (EGR
cooler to EGR cooler)
2647
2647
EGT sensor in EGR cooler
(contained within EGR cooler)
Mass air flow sensor (G70)
Engine control unit (ECU/EDC
J623), engine off timer, CAN
powertrain
High pressure fuel rail (left)
High pressure fuel rail (right)
2358
EGR connecting pipe (EGR
cooler to exhaust)
DeNox (SCR) Catalyst
2143
2143
2157
2168
2168
2330
2357
2359
Exhaust gas temperature sensor
upstream turbocharger (G448)
2360
Exhaust gas temperature sensor
upstream DOC (G495)
Exhaust gas temperature sensor
upstream PM trap (G235)
2370
2370
2380
2380
2381
2610
2610
2639
2670
2672
2672
2672
Page 4 of 5
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Warranty Information
Component Description
Service
Number
Exhaust gas temperature sensor
downstream PM trap (G648)
2672
Exhaust gas temperature sensor
downstream LP egr cooler
(G648)
EGR temperature sensor (G98)
Oxygen Cat (DOC) Catalyst
Diesel Particulate Filter
2672
2672
2673
2674
Differential pressure sensor
(G505)
2675
Differential pressure sensor
(G505)
Urea/adblue pump
2675
Urea/adblue tank heater/level &
temp sensor (G684 & G685)
2682
Urea/adblue control module
(J880)
Urea/adblue supply line
Urea/adblue dosing valve (N474)
2683
CAN: Particulate matter sensor
Camshaft position sensor (G40)
2679
2684
2685
2693
2839
Component Description
Service
Number
Crankshaft position sensor
(engine speed sensor G28)
Diesel glow plug (Q10-Q15)
2873
Diesel glow plug (pressure
sensing)
2884
Cylinder pressure sensors (cyl 2
& 5 - G678 & G681) (contained
with glow plug)
2884
2884
Diesel glow plug control unit
(J179)
CAN: transmission control
module (TCU)
CAN: brake unit (ABS) / vehicle
speed sensor (signal sent via
ABS module)
CAN: gateway control unit /
powertrain CAN
CAN: instrument cluster
2887
CAN: ambient air temperature
sensor
Brake light switch (F47)
CAN: body control module
Engine wiring harness
9168
3730
4545
9035
9035
9436
9710
9752
Page 5 of 5
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.