T-SB-0006-15_Rev

T-SB-0006-15
Rev1
February 3, 2015
Center Roof Drip Molding Loose
Service
Category
Vehicle Exterior
Section
Exterior Panels/Trim
Market USA
Applicability
YEAR(S)
MODEL(S)
ADDITIONAL INFORMATION
2013 - 2018
RAV4
VDS(s): BF4EV, BFREV, DF4EV, DFREV,
RF4EV, RFREV, WF4EV, WFREV, YF4EV,
YFREV, ZF4EV, ZFREV
Engine(s): 2AR
Drive Type(s): 4WD, 2WD
Transmission(s): 6AT
REVISION NOTICE
November 08, 2018 Rev1:
 Applicability has been updated to include 2016 – 2018 model year RAV4 vehicles.
 The Production Change Information and Repair Procedure sections have been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2013 – 2018 model year RAV4 vehicles may exhibit a condition where the center roof drip
molding on the RH and/or LH side of the vehicle becomes loose. Follow the Repair Procedure in
this bulletin to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs
shown below.
MODEL
RAV4
PLANT
PRODUCTION CHANGE EFFECTIVE VIN
TMMC
2T3BFREV#4HW673087
Shokki
JTMJFREV#7JD229345
Takaoka
JTMJFREV#7JJ718541
© 2018 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
BD1501
R & R Center No. 2 Roof Drip Side Finish Molding
(One Side)
0.6
62
13
Opposite Side
0.5
75557-0R030
75557-42050
75557-0R050
Combo A
APPLICABLE WARRANTY
 This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PART NUMBER
PREVIOUS
PART NAME
QTY
Moulding, Roof Drip Side Finish, Center No. 2
1
NEW
75557-0R030
75557-0R050
75557-42050
NOTE
Part Number 75557-0R050 is to be used on BOTH North America production (NAP) and Japan production
(CBU) vehicles.
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
Plastic Pry Tool Kit*
00002-06020-01
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
© 2018 Toyota Motor Sales, USA
QTY
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Center Roof Drip Molding Loose
Repair Procedure
Removal Procedure for Vehicles Without Roof Rack Assembly
1. Remove the roof drip side finish molding joint cover LH or RH (w/o roof rack assembly).
A. Put protective tape around the roof drip
side finish molding joint cover.
Figure 1.
2
4
HINT
Use the same procedure for other
affected roof drip side finish molding
joint covers.
B. Using a molding remover, detach the
claw and clip, then remove the roof drip
side finish molding joint cover.
3
1
1
Protective Tape
2
Claw
3
Clip
4
Molding Remove
2. Remove the center No. 2 roof drip side finish molding and prepare for installation of the
NEW part.
A. Put protective tape around the center
No. 2 roof drip side finish molding.
Figure 2.
1
1
© 2018 Toyota Motor Sales, USA
Protective Tape
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Center Roof Drip Molding Loose
Repair Procedure (continued)
Removal Procedure for Vehicles Without Roof Rack Assembly (continued)
B. Place a matchmark on the roof side of the vehicle 3 mm behind the installation point.
NOTE
 The black marking (callout No. 4) in Figure 3 is for reference ONLY. The vehicle will NOT have
a black marking as shown.
 The indentation on the roof side of the vehicle is the installation point.
Figure 3.
4
5
4
6
3
2
1
4
6
4
1
Front of Vehicle
4
Installation Point (Indentation Location)
2
Panel Side
5
Matchmark
3
Roof Side
6
3 mm
© 2018 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (continued)
Removal Procedure for Vehicles Without Roof Rack Assembly (continued)
C. Using a molding remover, remove
the center No. 2 roof drip side
finish molding.
Figure 4.
2
1
1
Protective Tape
2
Molding Remover
Removal Procedure for Vehicles With Roof Rack Assembly
1. Remove the front roof rack leg cover LH by
detaching the seven claws and two guides.
Figure 5.
2. Remove the front roof rack lower cover LH by
detaching the six claws.
Figure 6.
© 2018 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (continued)
Removal Procedure for Vehicles With Roof Rack Assembly (continued)
3. Remove the rear roof rack leg cover LH by
detaching the seven claws and two guides.
Figure 7.
4. Remove the rear roof rack lower cover LH by
detaching the six claws.
Figure 8.
5. Remove the roof rack assembly LH by
removing the four bolts.
Figure 9.
6. Remove the front roof rack leg cushion LH.
A. Remove the four clips and remove the
front roof rack leg cushion LH.
Figure 10.
B. Remove the two No. 2 roof carrier seals.
© 2018 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (continued)
Removal Procedure for Vehicles With Roof Rack Assembly (continued)
7. Remove the rear roof rack leg cushion LH.
A. Detach the four clips and remove the rear
roof rack leg cushion LH.
Figure 11.
B. Remove both No. 2 roof carrier seals.
8. Remove the No. 2 roof rack end cover by
detaching the claw and guide.
Figure 12.
HINT
Use the same procedure to remove ALL
No. 2 roof rack end covers.
9. Remove the center No. 2 roof drip side finish molding and prepare for installation of the
NEW part.
A. Put protective tape around the center
No. 2 roof drip side finish molding.
Figure 13.
1
1
© 2018 Toyota Motor Sales, USA
Protective Tape
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Center Roof Drip Molding Loose
Repair Procedure (continued)
Removal Procedure for Vehicles With Roof Rack Assembly (continued)
B. Place a matchmark on the roof side of the vehicle 3 mm behind the installation point.
NOTE
 The black marking (callout No. 4) in Figure 14 is for reference ONLY. The vehicle will NOT
have a black marking as shown.
 The indentation on the roof side of the vehicle is the installation point.
Figure 14.
4
5
4
6
3
2
1
4
6
4
1
Front of Vehicle
4
Installation Point (Indentation Location)
2
Panel Side
5
Matchmark
3
Roof Side
6
3 mm
© 2018 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (continued)
Removal Procedure for Vehicles With Roof Rack Assembly (continued)
C. Using a molding remover, remove
the center No. 2 roof drip side
finish molding.
Figure 15.
2
1
1
Protective Tape
2
Molding Remover
New Molding Installation
1. Clean the roof channel.
A. Remove ANY dirt or debris from the entire channel with the dampened cloth.
B. Remove ANY residual tape from previous parts.
C. Use the dry cloth to remove ANY moisture left from the initial cleaning.
Figure 16. OK Condition
Figure 17. No Good Condition
1
1
© 2018 Toyota Motor Sales, USA
Residual Tape
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Center Roof Drip Molding Loose
Repair Procedure (continued)
New Molding Installation (continued)
2. Prepare the NEW molding part for installation.
A. Remove the release tape from the
double-sided tape on the molding.
Figure 18.
B. Pick up the molding with both hands.
Figure 19.
NOTICE
Do NOT touch the adhesive section
with either hand.
© 2018 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (continued)
New Molding Installation (continued)
3. Insert the NEW molding into the
roof channel.
Figure 20.
3
2
Align and insert the front section of the NEW
molding at the matchmark, 3 mm behind the
installation point.
4
1
1
Front of Vehicle
2
Installation Point
3
Matchmark
4
3 mm
4. While applying constant pressure, fit the NEW molding into the roof channel using the proper
installation technique as shown.
NOTICE
Do NOT bend or twist the NEW molding when fitting it into the roof channel.
Figure 21. Proper Installation Technique
Figure 22. Incorrect Installation Technique
(Do Not Bend or Twist Molding)
© 2018 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (continued)
New Molding Installation (continued)
5. Confirm proper installation of the
NEW molding.
A. Confirm the NEW molding is flush with
the roof channel.
B. Confirm a gap does NOT exist between
the tape and the bottom portion of the
roof channel.
Figure 23. Correct Installation
1
2
1
Molding Flush With Roof Channel
2
No Gap Betw een Tape and Roof Channel
6. Reinstall the roof rack assembly.
Refer to TIS, applicable model and model year Repair Manual:

2013 – 2018 RAV4:
Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels / Trim: Roof Rack: Installation”
© 2018 Toyota Motor Sales, USA