T-SB-0141-18

T-SB-0141-18
November 26, 2018
Power Sliding Door Cable Replacement
Service
Category
Vehicle Exterior
Section
Door/Hatch
Market USA
Applicability
YEAR(S)
MODEL(S)
2011 - 2018
Sienna
ADDITIONAL INFORMATION
Introduction
Some 2011 – 2018 model year Sienna vehicles may exhibit a condition where the power sliding
door cable becomes separated, causing the power sliding door to become inoperative. Follow the
Repair Procedure in this bulletin to reduce this condition.
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
BD1814
R & R Power Sliding Door Cable (One Side)
0.8
Combo A
Opposite Side
0.7
85015-08010
85016-08010
72
12
APPLICABLE WARRANTY
 This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PART NUMBER
PREVIOUS
NEW
85015-08010
85015-08011
68373-08020
85016-08010
85016-08011
68374-08020
PART NAME
QTY
Cable Sub-Assy, Power Slide Door, RH
1
Molding, Slide Rail End, RH
1
Cable Sub-Assy, Power Slide Door, LH
1
Molding, Slide Rail End, LH
1
© 2018 Toyota Motor Sales, USA
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Power Sliding Door Cable Replacement
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Plastic Pry Tool Kit*
00002-06020-01
1
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
Repair Procedure
NOTE
RH door disassembly and assembly is shown. LH door disassembly and assembly is similar.
Disassembly
1. Deactivate the power sliding door system
by switching the power sliding door main
switch to the OFF position.
Figure 1.
1
NOTE
The orange mark on the switch should NOT
be visible when the switch is OFF.
2
1
OFF
2
ON
© 2018 Toyota Motor Sales, USA
T-SB-0141-18
November 26, 2018
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Power Sliding Door Cable Replacement
Repair Procedure (continued)
Disassembly (continued)
2. Using a molding remover, disengage the
claw and two clips, disconnect the power
window switch electrical connector, and
remove the rear door armrest base panel.
Figure 2.
1
1
Molding Remover
Claw
Clip
3. Disengage the 17 clips and remove the
rear door trim board sub-assembly.
Figure 3.
© 2018 Toyota Motor Sales, USA
T-SB-0141-18
November 26, 2018
Power Sliding Door Cable Replacement
Repair Procedure (continued)
Disassembly (continued)
4. Remove the clip and the rear door
glass weatherstrip inner with slide door
window garnish.
Figure 4.
5. Disengage the claw and two clips and
remove the slide rail end molding.
Figure 5.
NOTE
Open the rear quarter glass to access the
slide rail end molding.
Claw
Clip
© 2018 Toyota Motor Sales, USA
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Power Sliding Door Cable Replacement
Repair Procedure (continued)
Disassembly (continued)
6. Remove the power slide door cable assembly.
A. Remove the bolt, depress the two tabs,
and remove the No. 2 center bracket
from the sliding door cable assembly.
Figure 6.
B. Remove the two bolts, depress the
two tabs, and remove the No.1 center
bracket from the sliding door
cable assembly.
Figure 7.
C. Remove the two bolts from the sliding
door center hinge.
Figure 8.
NOTICE
Be careful to not scratch or damage
surrounding painted surfaces
while removing.
© 2018 Toyota Motor Sales, USA
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Power Sliding Door Cable Replacement
Repair Procedure (continued)
Disassembly (continued)
D. Remove the three bolts from the upper
cable guide.
E. Route the cable ends through the
opening in the sliding door.
Figure 9.
F. Remove the three screws from the
sliding door cable assembly.
G. Remove the power sliding door
cable assembly.
Figure 10.
© 2018 Toyota Motor Sales, USA
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Power Sliding Door Cable Replacement
Repair Procedure (continued)
Installation
1. Install the NEW power slide door cable assembly.
A. Route the cable ends through the
sliding door.
B. Install the three bolts to the upper
cable guide.
Figure 11.
Torque: 7.1 N*m (72 kgf*cm, 63 in*lbf)
C. Install the two bolts to the sliding door
center hinge.
Figure 12.
NOTE
Ensure that the cables are NOT crossed
AFTER installation.
Torque: 7.1 N*m (72 kgf*cm, 63 in*lbf)
NOTICE
Be careful to not scratch or damage
surrounding painted surfaces
while removing.
D. Engage the two tabs on the cable end
to the No. 1 center bracket, clip the
cable guide to the No. 1 center bracket,
install the two bolts, and install the
No. 1 center bracket.
Figure 13.
NOTICE
Ensure proper cable routing
AFTER installation.
Torque: 7.5 N*m (76 kgf*cm, 66 in*lbf)
© 2018 Toyota Motor Sales, USA
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Power Sliding Door Cable Replacement
Repair Procedure (continued)
Installation (continued)
E. Engage the two tabs on the cable
end to the No. 2 center bracket,
install the bolt, and install the
No. 2 center bracket.
Figure 14.
Torque: 7.5 N*m (76 kgf*cm, 66 in*lbf)
F. Disengage the five tabs and remove the
protective cover from the cable spool.
Figure 15.
NOTE
Take care to prevent the spool from
separating from the housing after the
protective cover is removed.
© 2018 Toyota Motor Sales, USA
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Power Sliding Door Cable Replacement
Repair Procedure (continued)
Installation (continued)
G. Install the cable spool onto the power
sliding door motor and install the
three screws.
Figure 16.
NOTE
Take care to prevent the spool from
separating from the housing while
installing the spool to the
motor assembly.
Torque: 1.4 N*m (14 kgf*cm, 12 in*lbf)
2. Test the power sliding door operation.
A. Temporarily activate the power sliding
door system by switching the power
sliding door main switch to the ON
position and test for proper operation.
Figure 17.
1
NOTE
The orange mark on the switch should be
visible when the switch is ON.
2
B. Deactivate the power sliding door
system by switching the power sliding
door main switch to the OFF position,
after testing for proper operation.
NOTE
1
OFF
2
ON
The orange mark on the switch should
NOT be visible when the switch is OFF.
© 2018 Toyota Motor Sales, USA
T-SB-0141-18
November 26, 2018
Power Sliding Door Cable Replacement
Repair Procedure (continued)
Installation (continued)
3. Engage the claw and two clips and install
the slide rail end molding.
Figure 18.
Claw
Clip
4. Engage the clip to install the rear door
glass inner weatherstrip with slide door
window garnish.
Figure 19.
© 2018 Toyota Motor Sales, USA
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Power Sliding Door Cable Replacement
Repair Procedure (continued)
Installation (continued)
5. Engage the 17 clips and install the rear
door trim board.
Figure 20.
6. Connect the power window switch connector.
7. Engage the claw and two clips and install
the rear door armrest base upper panel.
Figure 21.
Clip
Claw
8. Enable the power sliding door system by switching the power sliding door main switch to the
ON position.
NOTE
The orange mark on the switch should be visible when the switch is ON.
© 2018 Toyota Motor Sales, USA