19-BD-001H

GROUP
NUMBER
BODY
Technical Service Bulletin
SUBJECT:
19-BD-001H
DATE
MODEL(S)
FEBRUARY, 2019
GENESIS (DH)
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
Description: This bulletin provides the procedure to repair the panoramic sunroof creaking noise
originating from the panoramic moving glass assembly.
Applicable Vehicles: Certain 2015 - 2016 MY Genesis (DH) equipped with panoramic sunroof.
Parts Information:
PART NAME
FELT PAD
GREASE
FIGURE / PART NUMBER
REMARKS
2EA
(106 X 10 X 0.5mm)
Kluber Lubrication
MicroLube GB 00
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
SILICONE OIL
MicroLubrol
Type 200 Fluid Silicone
Oil
LOCTITE 242
1 Vehicle : 2g
ACID BRUSH
Width:10mm /
Length :20mm
PAPER
90 X 50mm
NOTE: Above parts can be purchased on www.Amazon.com or www.ebay.com or a similar online
retailer.
Warranty Information:
Model
Op. Code
GENESIS
81600F04
(DH)
GENESIS
81600F05
(DH)
Operation
SILICONE OIL APPLICATION
AND DRIVE TEST
SILICONE OIL APPLICATION
AND DRIVE TEST
AND NOISE REPAIR
Op. Time
Causal Part
Nature
Code
Cause
Code
0.6 M/H
For Causal P/N:
Refer to Parts
Catalog based
on repair
procedure.
Q55
ZZ6
4.2 M/H
For Causal P/N:
Refer to Parts
Catalog based
on repair
procedure.
Q55
ZZ6
NOTE: Claim pays 0.2 M/H for parts purchase, which is included in the Op-Time.
TSB #:19-BD-001H
Page 2 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
Initial Evaluation
Condition: Noise from
panoramic sunroof area while
1.
driving. (“ticking” or “popping”
noise)
Location: Noise can be heard at
2. the center or rear of the
panoramic sunroof glass.
Confirmation: Noise can be
confirmed by tilting the sunroof
glass up while driving.
3.
->If noise does not occur when
moving glass is tilted up, the TSB
does not apply.
Service Procedure:
Silicone Oil Application:
1.
In some instances, creaking noise can
originate from the door weather strip area
which may be diagnosed as sunroof noise.
To eliminate any noise concerns originating
from the door weather strip, follow the
silicone oil application procedure outlined
below.
Wipe the front primary weather strip (B)
using a clean towel (A).
NOTE:
Wipe the dust/dirt using a wet towel and
then use a dry towel.
TSB #: 19-BD-001H
Page 3 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
2.
Apply the silicone oil (D) using a brush (G)
to the front sunroof glass molding (C).
3.
Insert a thin paper (F) between the front
sunroof glass molding (C) and rear fixed
glass (E).
CAUTION
Ensure not to damage roof glass
panel.
TSB #:19-BD-001H
Page 4 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
4.
Insert the brush (G) between the front glass
molding (C) and thin paper (F) to apply the
silicone lubricant.
NOTE:
Apply about 5~7g oil per vehicle.
5.
Apply the silicone oil (D) to the rear moving
glass side similar to the front side
procedure.
6.
Push the sunroof switch (H) and open the
panorama sunroof.
TSB #: 19-BD-001H
Page 5 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
7.
Using a clean towel (A), wipe all four edges
of the moving glass.
NOTE:
Wipe using a wet towel first and then
use a dry towel.
8.
Check the position of the ‘C’ shape front fix
seal (J).
TSB #:19-BD-001H
Page 6 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
9.
Using a rag, clean the front and side fixed
seal (J).
NOTE:
Wipe using a wet towel and then use a
dry towel.
10.
Using a rag, clean the front roof side
molding (K).
NOTE
Wipe using a wet towel and then use a
dry towel.
TSB #: 19-BD-001H
Page 7 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
11.
Clean the moving glass (I) side after tilting
the front glass back side.
NOTE
Wipe using wet towel and then use the
dry towel.
12.
Clean the glass rear molding (L).
NOTE
Wipe using a wet towel and then use a
dry towel.
TSB #:19-BD-001H
Page 8 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
13.
Apply the silicone oil (D) to all four edges of
the front glass (I).
14.
The silicone oil should be applied to the
surface edge sides for the rear side. Apply
the oil after tilting the moveable glass.
15.
Apply the silicone oil (D) to the ‘C’ shape
front fixed seal (J).
NOTE:
Apply the oil to the flat side of ‘C’ shape
fix seal.
TSB #: 19-BD-001H
Page 9 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
16.
Apply the silicone oil (D) to the LH/RH side
molding (L).
NOTE:
Apply the oil to the inner side.
NOTE:
For the rear side, apply the oil to the
inner side after tilting.
17.
Prepare a clean brush (M).
NOTE:
If the brush is contaminated, wipe it
using a clean towel.
TSB #:19-BD-001H
Page 10 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
18.
Insert the clean brush (M) fully into the
moving glass rear side and push the foreign
material by moving the brush to the rear.
NOTE:
Perform procedure with the sunroof
closed.
Move the brush to the end and repeat the
procedure three times each for the LH/RH
sides.
19.
Coat the grease (O) to the dry brush (M).
TSB #: 19-BD-001H
Page 11 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
20.
Apply grease twice to the mechanism rail
assembly LH side.
NOTE:
Apply the grease from the moving glass
rear (P) to rear end side (R).
NOTE:
Follow Steps 19-21 for RH side. Prepare
a clean brush for RH side.
Apply ~15g of grease per vehicle
PANORAMA SUNROOF NOISE
INSPECTION:
After the applying the silicone oil, perform
the drive test with sunroof open and check
for noise.
- If the noise is not observed, service
procedure is complete.
- If noise is present, move to ‘PANORAMA
SUNROOF NOISE REPAIR’ procedure.
NOTE
(A) : front side noise.
(B) : upper side noise.
(C) : back side noise.
TSB #:19-BD-001H
Page 12 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
1.
PANORAMA SUNROOF NOISE REPAIR:
Panorama sunroof noise repair requires
checking and torquing the sunroof fasteners
to specifications.
To gain access to the sunroof fasteners, the
headliner needs to be partially lowered. To
lower the headliner, follow the procedure in
the Shop Manual.
Shop Manual > GENESIS (DH) [20152016] > Body (Interior and Exterior) >
Roof Trim > Roof Trim Assembly >
Repair Procedures
NOTE: Disregard step 1 and 2 of the
repair procedure in shop manual.
Lowering the headliner will not require
removal of the seat assembly.
2.
Check the position of LH/RH sunroof front
mounting side (S).
TSB #: 19-BD-001H
Page 13 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
NOTE:
Check the tightening torque of bolts (S).
Tightening Torque :
5.5 ~ 6.5 Nm (0.5 ~0.6 kgf.m, 4.0 ~ 4.7 lbft)
3.
Loosen the front sunroof mounting nuts (T).
NOTE:
Front mounting nut : Total 3 EA (LH/RH,
Center)
4.
Apply the Loctite to the front sunroof
mounting bolts (U).
TSB #:19-BD-001H
Page 14 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
NOTE:
Apply the Loctite to the 3 bolts (LH/RH,
Center).
5.
Tighten the sunroof front mounting nuts (T)
to the specified torque.
Tightening Torque :
7.8 ~11.8 Nm (0.7 ~ 1.2 kgf.m, 5.7 ~ 8.7
lb-ft)
6.
Remove the mounting nuts (V) of ‘B’ pillar
side LH/RH bracket.
NOTE:
Apply Loctite to the mounting bolts and
retighten mounting nuts to specification.
Tightening Torque :
7.8 ~11.8 Nm (0.7 ~ 1.2 kgf.m, 5.7 ~ 8.7
lb-ft)
TSB #: 19-BD-001H
Page 15 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
7.
Remove the sunroof rear mounting nuts
(W).
NOTE:
Apply Loctite to the 3 bolts (LH/RH,
center) and retighten mounting nuts to
specification
Tightening Torque :
7.8 ~11.8 Nm (0.7 ~ 1.2 kgf.m, 5.7 ~ 8.7
lb-ft)
8.
Open sunroof completely.
9.
Remove the mounting bolts (X) on the
moveable glass.
Tightening Torque :
4.5 ~ 5.5 Nm (0.4 ~ 0.5 kgf.m, 3.3 ~ 4.0 lbft)
TSB #:19-BD-001H
Page 16 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
10.
Remove the center & rear mounting bolts
(Y).
Tightening Torque :
4.5 ~ 5.5 Nm (0.4 ~ 0.5 kgf.m, 3.3 ~ 4.0 lbft)
11.
Remove the moving glass (Z).
CAUTION
When removing/installing the moving
glass, be careful not to damage or
scratch it.
TSB #: 19-BD-001H
Page 17 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
12.
Remove the rear locator mounting bolts (A).
Tightening Torque :
4.5 ~ 5.5 Nm (0.4 ~ 0.5 kgf.m, 3.3 ~ 4.0 lbft)
13.
Remove the rear locator (B).
14.
Place the rear locator (B) on its side, see
reference picture to the right.
NOTE:
Pad will be attached to the locator lower
section (C).
TSB #:19-BD-001H
Page 18 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
15.
Remove the protective vinyl (E) of the pad
(D).
Attach the pad (D) to the locator lower side
(B).
TSB #: 19-BD-001H
Page 19 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
16.
Re-install the locator (E).
Insert the protrusion side (B) on the
curve panel to the locator groove (E).
17.
Tighten the locator mounting bolts (A).
Tightening Torque :
4.5 ~ 5.5 Nm (0.4 ~ 0.5 kgf.m, 3.3 ~ 4.0 lbft)
TSB #:19-BD-001H
Page 20 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
18.
Apply grease to the locator groove (E).
CAUTION
Apply the grease evenly on the
locator.
Be careful not to get grease on
surrounding components.
19.
Apply grease to the 4 surfaces (F) of curve
on panel.
NOTE:
Complete procedure on both LH/RH
sides.
TSB #: 19-BD-001H
Page 21 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
20.
Check the gap (G) on the edge of the ‘C’
pillar roof panel side.
21.
Carefully insert a flat screw driver (H)
3~5mm into the gap (G).
NOTE
Gently pry (at ~30 degree angle) the gap
using the flat screw driver.
Complete procedure on LH/RH side.
TSB #:19-BD-001H
Page 22 of 23
SUBJECT:
GENESIS (DH) PANORAMIC SUNROOF NOISE REPAIR
22.
Reinstall all removed parts in reverse order.
Perform the test drive and check if noise is
no longer present.
Service procedure is now complete.
TSB #: 19-BD-001H
Page 23 of 23
SUBJECT: