VPI1802WX_TSB_R3

GROUP
Product Improvement
MODEL
See Model List
on Page 1
NUMBER
PI1802W/X (Rev 2, 02/11/2019)
DATE
October 2018
PRODUCT IMPROVEMENT CAMPAIGN
ENGINE REPLACEMENT INSTRUCTIONS
FOR DTC P1326 (PI1802W/X)
SUBJECT:
 NOTICE
This bulletin has been revised to include additional information. New/revised
sections of this bulletin are indicated by a black bar in the margin area.
This bulletin provides information related to the Technical Service Bulletin previously published
in July 2018 (PI1802, Rev 6, 01/31/2019) titled “Knock Sensor Detection System - ECU Logic
Improvement”. Specifically, this bulletin provides instructions on which procedures to follow if,
after installation of the KSDS, any one of the subject vehicles below returns to the dealer with
Diagnostic Trouble Code (“DTC”), P1326.
Year
Model
Engine
Production Date
2014
Optima (TF)
2.4L GDI
2015-2018
2014-2018
2015-2018
Optima (TF/QF/JF/JFa)
Sportage (SL/QL)
Sorento (XMa/UMa)
2.4L & 2.0L T-GDI
2.4L & 2.0L T-GDI
2.4L & 2.0L T-GDI
8/29/13 – 4/25/14
4/16/14 – 7/11/18
9/30/13 – 4/5/18
1/3/14 – 3/7/18
If DTC P1326 is present, first check for any wiring signal interference following the procedure
set forth below before determining whether an engine replacement is necessary. Based on the
results of the Wiring Signal Interference Check, dealers are to perform either the Knock Sensor
Wiring Repair or the Engine Long-Block Replacement according to the procedures in this TSB.
If the vehicle’s engine is already seized or severely knocking, dealers are to perform the
Engine Long-Block Replacement and the Wiring Signal Interference Check according to the
procedures in this TSB.
A Vehicle Diagnosis Number (VDN) must be created with DTC P1326, prior to performing
PI1802W/X. If a VDN is not created, Warranty claim submission issues may occur.
Before conducting the procedure, verify the vehicle is included in the list of affected VINs.
 NOTICE
To ensure complete customer satisfaction, always remember to refer to WebDCS
Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage →
Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be
performed on the vehicle before returning it to the customer.
File Under: 
X General Manager

X Service Advisors
X Technicians


Circulate To:
X Service Manager
X Parts Manager


X Body Shop Manager  Fleet Repair

Page 2 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Flow Chart:
DTC P1326
present
Engine seized/
severely knocking
Perform Wiring Signal
Interference Check
Procedure (page 2)
Perform Engine
Replacement
Procedure (page 10)
(with Techline
Authorization)
Pass
Fail
Perform Engine
Replacement Procedure
(page 10)
NO TECHLINE
AUTHORIZATION
REQUIRED!
Install KS extension
harness
(page 5)
Perform ECU update for
KSDS Software Installation
according to PI1802
Perform Wiring Signal
Interference Check
Procedure (page 2)
Pass
Fail
No further
action required
Install KS
extension
harness
(page 5)
Clear
DTC P1326
Wiring Signal Interference Check Procedure:
1. Using the KDS (connected to the
internet), perform a Fault Code Search
and confirm DTC P1326 is present.
 If P1326 is present, proceed to the
next step to perform the wiring signal
interference check.
 If the engine is seized or severely
knocking, proceed to the engine
replacement procedure on page 10.
2.
Start/warm up the engine and ensure
ENGINE OIL is at operating temperature
(176°F).
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 3 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
3.
From the KDS Home Screen, select S/W
Management.
4.
Select Engine Control → Wiring Signal
Interference Check.
5.
Ensure the engine is on and at idle and
ENGINE OIL temperature is at 176°F
degrees or higher. Select OK to proceed.
5b. Select OK to proceed.
NOTE: This test should only be
performed if Knock Sensor Detection
System - ECU Logic Improvement
(PI1802) has previously been completed.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 4 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
5c. If the conditions are not met, a pop-up as
shown will be displayed.
6.
Enter vehicle mileage and RO number
(VIN is automatically populated).
7.
Wiring Signal Interference Check test will
begin and take about three (3) minutes to
complete. NOTE: Do not push on the
accelerator pedal.

If the result is “OK”, turn the engine
off and proceed to the Engine
Replacement procedure on page 10.

If the result is “NOT OK”, turn the
engine off and proceed to step 2 of
the Knock Sensor (KS) Extension
Harness Installation procedure on
page 5.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 5 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
KS Extension Harness Installation Procedure:
NOTE: Photos below are from a 15MY Optima (QF). Components and their location may vary in different models.
1.
Inspect the ECU harness (A) and verify if
the Knock Sensor wiring extension
harness (B) has previously been
installed.
A
B
NOTE: To identify the extension harness
(B), look for an external harness (B)
which should be cable-tied to the existing
wiring harness (A) leading by the intake
manifold (C) to the knock sensor (D), as
shown.


2.
If the extension harness (B) has been
installed, open a Techline case
online.
If the extension harness (B) has not
been installed, proceed to the next
step.
Remove the
assembly (E).
air
cleaner
and
C
D
duct
E
3.
Disconnect the ECU connector* (figure
F1 or F2) (*see IMPORTANT note
below).
 IMPORTANT
Location of the ECU connector
may vary from model to model.
Refer to the table on page 6 for
the ECU connector number and
the applicable ETM Manual on
KGIS for the location of the ECU
connector.
F1
F2
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 6 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
MY
Model
Engine
ECU Connector Number
2014-2015
TF
2015
QF
2.4
2.4
C200-B
C200-B
2.0T
2.4
2.0T
2.4
2.4
2.0T
2.4
2.0T
2.4
2.0T
C100-B
C200-A
C100-A
C300-B
C100-A
C200-A
CHGG-BG
CHTG-BG
C100-A
C200-A
2015
JF/JFa
JFa
XMa
2016-2018
UMa
2014-2016
SL
2017-2018
QL
2016-2018
4.
Cut the existing cable-tie (G) from the
connector.
G
5.
Remove the ECU connector cover (H) by
carefully unclipping the two (2) tabs (I)
and sliding the cover (H) towards the
tabs (I).
H
I
6.
Carefully remove the electrical tape (J) to
expose the harness wires.
J
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 7 of 33
SUBJECT:
7.
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Remove the pin retainer (K).
K
8.
Locate the three (3) knock sensor circuit
terminals from the ECU connector. Refer
to the “Schematic Diagrams → Engine
Electrical System → Engine Control
System → Schematic Diagrams” chapter
of the applicable ETM on KGIS.
Pin
44
45
62
QF, TF, XMa, and SL
Wire
Knock Sensor Shielded Ground
Knock Sensor Ground
Knock Sensor Interface (Signal)
Pin
61
62
63
UMa, JF, JFa, and QL
Wire
Knock Sensor Shielded Ground
Knock Sensor Ground
Knock Sensor Interface (Signal)
QF /
TF
XMa /
SL
JF /
JFa /
QL
Click here to see a video of
terminal removal.
UMa
 IMPORTANT
Location of the ECU connector
may vary from model to model.
Refer to the table on page 6 for
the ECU connector number and
the applicable ETM Manual on
KGIS for the location of the ECU
connector.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 8 of 33
SUBJECT:
9.
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Remove the three (3) terminals one at a
time and insert the new terminals of the
extension harness into the ECU
connector (F). Reinstall pin retainer (K)
and reassemble the connector (F).
Pin
44
45
62
QF, TF, XMa, and SL
Extension Wire Color
Blue
Black
Red
Pin
61
62
63
UMa, JF, JFa, and QL
Extension Wire Color
Blue
Black
Red
F
NOTE: Be sure to note the rotational
position of the terminals during
removal. They are directional and need
to be reinstalled in the same “clock”
position.
10. Route the extension harness (B) along
the existing harness (A) leading by the
intake manifold (C) to the knock sensor
(D), as shown.
C
D
 IMPORTANT
The harness (B) must be routed
above and secured to the
harness protector (L1) and
UNDER the Breather Hose (L2)
and Camshaft Position Sensor
(L3).
L1
L3
L2
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Page 9 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
11. Connect the extension harness (B) to the
knock sensor (D).
D
B
12. Cut off and discard the three (3) old knock sensor circuit terminals and the old knock
sensor connector and secure the remaining wires to the new extension harness using the
supplied electrical tape. NOTE: Complete removal of the old knock sensor wires is not
necessary. Only remove the old terminals and connector.
13. Secure the extension harness at the
connector (F) by replacing the cable-tie
(G) removed in step 4 with a new
supplied cable-tie and the electrical tape
(J) removed in step 6 with new supplied
electrical tape.
G
F
J
14. Secure the extension harness (B) to the
existing harness (A) using the supplied
cable-ties. Tuck and secure any excess
wiring of the extension harness near the
ECU with cable-tie.
A
B
B
A
15. Reinstall all removed components in the reverse order of removal.
16. Erase the P1326 DTC with the KDS and start the engine to confirm proper operation.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 10 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Engine Replacement Procedure:
1.
Remove the engine assembly by
referring
to
the
“Engine
And
Transmission (Transaxle) Assembly →
Engine And Transmission (Transaxle)
Assembly → Repair procedures” chapter
in the applicable Shop Manual on KGIS.
Refer to TSB ENG190 for information
regarding engine replacement practices.
2.
After removal of the engine from the vehicle, remove all components that will need to be
transferred by referring to the applicable Shop Manual on KGIS.
3.
Place the new engine block on an engine stand.
4.
Install all removed components from the old engine block onto the new engine block
utilizing all parts from Service Kit I and II. Be advised of notes below.
Notes:
High Pressure Pump & Roller Tappet:
 Refer to TSB ENG083 for special
attention and handling procedures of
GDI-specific components.
 When installing the high pressure
pump and roller tappet onto the new
engine, apply engine oil to the roller
tappet, and O-rings of the high
pressure pump.
Tightening torques of pump bolts:
9.4 – 10.9 lb.ft (12.8 – 14.7 N.m,
1.3 – 1.5 kgf.m)
Tightening torques of pipe flare nut:
19.5 – 23.9 lb.ft (26.5 – 32.4 N.m,
2.7 – 3.3 kgf.m)
 NOTICE
Refer to TSB ENG083 for gasoline direct injection (GDI) specific information, including
related warnings and cautions for handling high fuel pressure system components.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 11 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
High Pressure Fuel Pipe:
1. Properly position the new fuel pipe
(A) and then hand-tighten both flare
nuts (B).
B
A
2. Install the pipe retaining bracket and
bolt (C) and torque to specifications.
 NOTICE
If the bracket and bolt are
missing, order and install a new
bracket and bolt.
C
Tightening torque (bracket bolt):
5.8 – 8.7 lb.ft (7.8 –11.8 N.m,
0.8 – 1.2 kgf.m)
3. Using a click-type/electronic torque
wrench and SST 09314-3Q100,
torque both flare nuts (B) to
specifications.
B
Tightening torque (flare nuts):
19.5 – 23.9 lb.ft (26.5 – 32.4 N.m,
2.7 – 3.3 kgf.m)
Click here to see a video tutorial of high
pressure fuel pipe install (includes high
pressure pump install).
 IMPORTANT
The high pressure fuel pipe
bracket and bolt must be
installed and properly torqued
prior to torqueing the high
pressure fuel pipe flare nuts.
B
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 12 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Delivery Pipe:
 Refer to TSB ENG083 for special
attention and handling procedures of
GDI-specific components.
 Prior to installing the delivery pipe, be
sure to replace all of the injector Orings and injector retainers.
 Prior to installing the delivery pipe,
apply engine oil to the injector Orings.
 When installing the delivery pipe, use
caution not to damage the tip of the
injector.
 Be sure to replace the delivery pipe
retaining bolts and torque them in the
sequence shown.
Tightening torque of bolts:
13.7 – 17.4 lb.ft (18.6 – 23.5 N.m,
1.9 – 2.4 kgf.m)
32
22
1
 NOTICE
Combustion seals must be compressed after installation and before attempting to
install into the cylinder head. Use SST 09353 2B000 (refer to TSB ENG083).
Dipstick Tube & Dipstick:
 Prior to installing the new tube,
lubricate the o-ring located at the
bottom of the tube with engine oil.
 Install the red dipstick included in
Service Kit I.
Tightening torque of bolt:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 - 1.2 kgf.m)
Intake Manifold:
 Prior to installation, replace the intake
manifold gaskets.
 Torque bolts in the sequence shown.
Tightening torque of bolts:
13.7 – 17.4 lb.ft (18.6 – 23.5 N.m,
1.9 – 2.4 kgf.m)
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
22
42
32
12
52
Page 13 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Exhaust Manifold:
 All engines supplied under this
Product Improvement Campaign
have the exhaust manifold studs
configured for SULEV engines.
 Using the pictures to the right, check
the exhaust manifold stud location
and quantity. Relocate as required for
ULEV engines and obtain one (1)
extra from the removed engine.
 Prior to installation, replace the
exhaust manifold gasket and front
muffler gasket.
 Torque nuts in the sequence shown.
SULEV (7 studs)
12
42
62
72
52
32
22
ULEV (8 studs)
22
52
42
62
32
82
72
12
Tightening torque of nuts:
36.2 – 39.7 lb.ft (49.0 – 53.9 N.m,
5.0 – 5.5 kgf.m)
*For 15MY Sorento (XMa) vehicles
only: check the underhood emissions
label and record whether the label
references ULEV or SULEV. This
information is needed to select/order
the correct replacement engine.

On Turbo engines, replace the
turbocharger oil feed line and
gaskets.
Tightening torque of oil feed line bolt:
8.7 – 13.0 lb.ft (11.8 – 17.7 N.m,
1.2 – 1.8 kgf.m)
Tightening torque of oil feed line nuts:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 – 1.2 kgf.m)
Tightening torque of oil drain line nuts
and bolts:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 – 1.2 kgf.m)
12
92
42
62
52
72
32
82
22

Torque exhaust manifold nuts in the
sequence shown.
Tightening torque of nuts:
36.2 – 39.7 lb.ft (49.0 – 53.9 N.m,
5.0 – 5.5 kgf.m)
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 14 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Oil Cooler Tube Assembly:
New engines may be supplied with a
different oil cooler. Use steps below to
determine the need for a replacement oil
cooler tube assembly.



If the new engine’s (bigger) oil cooler
(A) does not match the old engine’s
(smaller) oil cooler (B), replace the oil
cooler tube assembly with the
improved part. See parts table on
page 17.
If the new engine’s (bigger) oil cooler
(A) matches the old engine’s (bigger)
oil cooler (A), reuse the old engine’s
oil cooler tube assembly.
If the new engine’s (smaller) oil cooler
(B) matches the old engine’s
(smaller) oil cooler (B), reuse the old
engine’s oil cooler tube assembly.
A
B
Drive Plate Bolts:

Replace all seven (7) drive plate
(AT) bolts.
Tightening torque of nuts:
86.8 – 93.9 lb.ft (117.7 – 125.5 N.m,
12.0 – 13.0 kgf.m)
Drive Plate Bolt (A/T)
Torque Converter

If the torque converter has moved
from the fully inserted position,
carefully push inward while rotating
the torque converter until it is
recessed approximately 9/16 – 5/8”
(14 – 16mm) () into the transaxle
case when reinstalling the automatic
transaxle.

Not Fully Inserted
TSB: PI1802W/X (Rev 3) Multiple Models October 2018

Fully Inserted
Page 15 of 33
SUBJECT:
5.
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Reinstall the assembled engine and transmission/transaxle into the vehicle.
Be sure to:




Fill crankcase with 5W-30 oil (~5.8 quarts).
Fill and bleed the cooling system with 50/50 coolant or mixture appropriate for area.
Pressurize the fuel system before starting the vehicle.
Reset engine adaptive values and perform steering angle sensor calibration.
Refer to TSB ENG190 for information regarding engine replacement practices.
6.
Verify proper operation of the vehicle with road test, and erase any stored DTCs (e.g.,
EPS, ESC, and TPMS) that may have been set by this procedure. Verify no leaks exist
and ensure engine oil and coolant are at their proper level.
If any DTCs are still active, follow any related diagnosis and repair as needed.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 16 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
AFFECTED VEHICLE RANGE:
Model
Production Date Range
14MY Optima (TF)
15-18MY Optima (TF/QF/JF/JFa)
14-18MY Sportage (SL/QL)
15-18MY Sorento (XMa/UMa)
August 29, 2013 through April 25, 2014
April 16, 2014 through July 11, 2018
September 30, 2013 through April 5, 2018
January 3, 2014 through March 7, 2018
REQUIRED TOOL:
Tool Name
Tool Part No.
Torque Wrench
Socket
09314 3Q100
Figure
Comments
Refer to TSB ENG083 for
detailed usage instructions
Injector Combustion
Seal Ring Installer
09353 2B000
Pin Tool
91400 00000QQK
Auto-shipped to Dealers in
10/2018.
Replacements can be ordered
through Mobis Parts America.
Click-Type or
Electronic Torque
Wrench
N/A
Locally Sourced
REQUIRED PARTS:
Part
Name
Engine
Long
Block
MY
Model
14-15
14-16
TF
SL
QF
2.0L T-GDI
21101 2GK06QQKR
21101 2GK36QQKR
21101 2GK06QQKR
21101 2GK37QQKR
21101 2GK08QQKR
ULEV &
SULEV
21101 2GK11QQKR
-
QL
21101 2GK35QQKR
21101 2GK31QQKR
21101 2GK33QQKR
21101 2GK34QQKR
21101 2GK39QQKR
Figure
XMa
15
17-18
16-17
18
16-18
Models
Part Number
2.4L GDI
UMa
JF, JFa
Part Name
21101 2GK32QQKR
21101 2GK32QQKR
Engine
Part Number
2.4L GDI
21111
2GK50QQK
2.0L T-GDI
21111
2GK60QQK
2.4L GDI
21111
2GK51QQK
2.0L T-GDI
21111
2GK52QQK
TF, SL, QF,
XMa
Service Kit I
UMa, QL, JF,
JFa
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Figure
Page 17 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Models
Part Name
Engine
Part Number
2.4L GDI and
2.0L T-GDI
21111 2GK70QQK
2.4L GDI
21111 2GK71QQK
2.0L T-GDI
21111 2GK72QQK
2.4L GDI and
2.0L T-GDI
*91400 2T100QQK
2.4L GDI and
2.0L T-GDI
91400 2T010QQK
Drive Plate
Bolts
2.4L GDI and
2.0L T-GDI
23311 25050
Oil Cooler
Tube
Assembly
2.4L GDI
25470 2G050QQK
2.0L T-GDI
25470 2G650QQK
TF, SL,
QF, XMa
Service Kit II
Figure
UMa, QL,
JF, JFa
TF, SL,
QF, XMa
KS Extension
Harness
UMa, QL,
JF, JFa
All
(replacement is
conditional,
refer to page 14)
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 18 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
WARRANTY INFORMATION (PI1802W1, MIL ON WITH P1326):
N Code: N99 C Code: C99
Claim
Causal
Model
Qty.
Type
P/N
Sor.
(XMa)
2.4L
Opt.
(QF)
2.4L
Opt.
(QF)
2.0L T
Opt.
(TF)
2.4L
R
R
R
R
21020
2G010
23060
2G400
23060
2G400
23060
2G400
0
0
0
0
Repair
Description
Labor Op Op
Code
Time
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS Wire 180A12R0
Harness Inspection Pass, &
Engine Replacement
8.4
M/H
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS Wire 180A12R2
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS Wire 180A12R1
Harness Inspection Pass, &
Engine Replacement
8.6
M/H
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS Wire 180A12R3
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS Wire 180A16R1
Harness Inspection Pass, &
Engine Replacement
8.4
M/H
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS Wire 180A16R3
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
(PI1802W1)
2.0L T-GDI
MIL ON with P1326, KSDS Wire 180A16R0
Harness Inspection Pass, &
Engine Replacement
8.6
M/H
(PI1802W1)
2.0L T-GDI
MIL ON with P1326, KSDS Wire 180A16R2
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS Wire 180111R0
Harness Inspection Pass, &
Engine Replacement
8.4
M/H
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS Wire 180111R5
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
Replacement
P/N
Qty.
21111 2GK50QQKR
1
21111 2GK70QQKR
1
23311 25050
(ULEV or SULEV)
21101
2GK11QQKRR
7
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
(ULEV or SULEV)
21101 2GK11QQKR
7
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK06QQKR
1
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK08QQKR
1
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK06QQKR
1
*91400 2T100QQK
1
1
1
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 19 of 33
SUBJECT:
Model
Spo.
(SL)
2.4L
Spo.
(SL)
2.0L T
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Claim
Type
R
R
Causal
P/N
23060
2G400
23060
2G400
Qty.
0
0
Repair
Description
Labor
Op Code
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180112R0
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180112R5
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180112R2
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180112R7
(PI1802W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180112R3
(PI1802W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180112R8
(PI1802W1)
2.0L T-GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180112R4
(PI1802W1)
2.0L T-GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180112R9
Op
Time
7.7
M/H
0.9
M/H
8.1
M/H
0.9
M/H
7.7
M/H
0.9
M/H
8.1
M/H
0.9
M/H
Replacement
P/N
Qty.
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK36QQKR
1
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK36QQKR
1
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK37QQKR
1
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK37QQKR
1
*91400 2T100QQK
1
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 20 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Model
Sor.
(UMa)
2.4L
Sor.
(UMa)
2.0L T
Claim
Type
R
R
Causal
P/N
23060
2G401
23060
2G401
Qty.
0
0
Repair
Description
Labor
Op Code
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180A32R0
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180A32R4
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180A32R1
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180A32R5
(PI1802W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180A32R2
(PI1802W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180A32R6
(PI1802W1)
2.0L T-GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180A32R3
(PI1802W1)
2.0L T-GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180A32R7
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Op
Time
8.4
M/H
0.8
M/H
8.7
M/H
0.8
M/H
8.4
M/H
0.8
M/H
8.7
M/H
0.8
M/H
Replacement
P/N
Qty.
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
(16-17MY)
21101 2GK31QQKR
(18MY)
21101 2GK33QQKR
7
91400 2T010QQK
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
(16-17MY)
21101 2GK31QQKR
(18MY)
21101 2GK33QQKR
7
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
91400 2T010QQK
1
1
1
Page 21 of 33
SUBJECT:
Model
Spo.
(QL)
2.4L
Spo.
(QL)
2.0L T
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Claim
Type
R
R
Causal
P/N
23060
2G401
23060
2G401
Qty.
0
0
Repair
Description
Labor
Op Code
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180114R0
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180114R5
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180114R2
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180114R7
(PI1802W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180114R3
(PI1802W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180114R8
(PI1802W1)
2.0L T-GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180114R4
(PI1802W1)
2.0L T-GDI AWD
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180114R9
Op
Time
8.4
M/H
0.8
M/H
8.7
M/H
0.8
M/H
8.4
M/H
0.8
M/H
8.7
M/H
0.8
M/H
Replacement
P/N
Qty.
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK35QQKR
1
91400 2T010QQK
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK35QQKR
1
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK39QQKR
1
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK39QQKR
1
91400 2T010QQK
1
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 22 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Model
Opt.
(JF)
2.4L
Opt.
(JFa)
2.4L
Opt.
(JFa)
2.0L T
Claim
Type
R
R
R
Causal
P/N
23060
2G401
23060
2G401
23060
2G401
Qty.
0
0
0
Repair
Description
Labor
Op Code
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180113R0
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180113R5
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180A33R0
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180A33R2
(PI1802W1)
2.0L T-GDI
MIL ON with P1326, KSDS
Wire Harness Inspection
Pass, & Engine Replacement
180A33R1
(PI1802W1)
2.0L T-GDI
MIL ON with P1326, KSDS
Wire Harness Inspection Fail,
KSDS Extension Harness
Install
180A33R3
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Op
Time
8.4
M/H
0.8
M/H
8.4
M/H
0.8
M/H
8.4
M/H
0.8
M/H
Replacement
P/N
Qty.
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK34QQKR
1
91400 2T010QQK
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK34QQKR
1
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
91400 2T010QQK
1
Page 23 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
WARRANTY INFORMATION (PI1802X1, ENGINE SEIZED/SEVERE KNOCKING):
N Code: N99 C Code: C99
Claim
Causal
Model
Qty.
Type
P/N
Sor.
(XMa)
2.4L
R
21020
2G010
0
Repair
Description
(PI1802X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Labor
Op Code
180A12R8
180A12RA
180A12R9
180A12RB
Op
Time
8.4
M/H
8.9
M/H
8.6
M/H
9.1
M/H
Replacement
P/N
Qty.
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
(ULEV or SULEV)
21101 2GK11QQKR
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
(ULEV or SULEV)
21101 2GK11QQKR
1
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
(ULEV or SULEV)
21101 2GK11QQKR
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
(ULEV or SULEV)
21101 2GK11QQKR
1
*91400 2T100QQK
1
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 24 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Model
Opt.
(QF)
2.4L
Opt.
(QF)
2.0L T
Opt.
(TF)
2.4L
Claim
Type
R
R
R
Causal
P/N
23060
2G400
23060
2G400
23060
2G400
Qty.
Repair
Description
(PI1802X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
0
0
0
(PI1802X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.0L T-GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.0L T-GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Labor
Op Code
180A16R9
180A16RB
180A16R8
180A16RA
180111RA
180111RF
Op
Time
8.4
M/H
8.9
M/H
8.7
M/H
9.2
M/H
8.4
M/H
8.9
M/H
Replacement
P/N
Qty.
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK06QQKR
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK06QQKR
1
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK08QQKR
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK08QQKR
1
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK06QQKR
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK06QQKR
1
*91400 2T100QQK
1
*NOTE: Part number 91400 2T000QQK has been superseded by a new part number 91400 2T100QQK.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 25 of 33
SUBJECT:
Model
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Claim
Type
Causal
P/N
Qty.
Repair
Description
(PI1802X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
Spo.
(SL)
2.4L
Spo.
(SL)
2.0L T
R
R
23060
2G400
23060
2G400
0
0
(PI1802X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.0L T-GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.0L T-GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.0L T-GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.0L T-GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Labor
Op Code
180112RA
180112RF
180112RC
180112RH
180112RD
180112RI
180112RE
180112RJ
Op
Time
7.7
M/H
8.3
M/H
8.1
M/H
8.7
M/H
7.7
M/H
8.3
M/H
8.1
M/H
8.7
M/H
Replacement
P/N
Qty.
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK36QQKR
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK36QQKR
1
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK36QQKR
1
21111 2GK50QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK36QQKR
1
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK37QQKR
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK37QQKR
1
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK37QQKR
1
21111 2GK60QQK
1
21111 2GK70QQK
1
23311 25050
7
21101 2GK37QQKR
1
*91400 2T100QQK
1
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 26 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Model
Claim
Type
Causal
P/N
Qty.
Repair
Description
(PI1802X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
Sor.
(UMa)
2.4L
R
23060
2G401
0
R
23060
2G401
0
180A32RA
(PI1802X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
180A32RB
(PI1802X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
180A32RE
(PI1802X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Sor.
(UMa)
2.0L T
Labor
Op Code
(PI1802X1)
2.0L T-GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.0L T-GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.0L T-GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.0L T-GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
180A32RF
180A32RC
180A32RD
180A32RG
180A32RH
Op
Time
8.4
M/H
8.9
M/H
8.7
M/H
9.2
M/H
8.4
M/H
8.9
M/H
8.7
M/H
9.2
M/H
Replacement
P/N
Qty.
21111 2GK51QQK
21111 2GK71QQK
23311 25050
(16-17MY)
21101 2GK31QQKR
(18MY)
21101 2GK33QQKR
21111 2GK51QQK
21111 2GK71QQK
23311 25050
(16-17MY)
21101 2GK31QQKR
(18MY)
21101 2GK33QQKR
91400 2T010QQK
21111 2GK51QQK
21111 2GK71QQK
23311 25050
(16-17MY)
21101 2GK31QQKR
(18MY)
21101 2GK33QQKR
21111 2GK51QQK
21111 2GK71QQK
23311 25050
(16-17MY)
21101 2GK31QQKR
(18MY)
21101 2GK33QQKR
91400 2T010QQK
1
1
7
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
91400 2T010QQK
1
1
1
1
7
1
1
1
1
7
1
1
1
7
1
1
Page 27 of 33
SUBJECT:
Model
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Claim
Type
Causal
P/N
Qty.
Repair
Description
(PI1802X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
Spo.
(QL)
2.4L
Spo.
(QL)
2.0L T
R
R
23060
2G401
23060
2G401
0
0
(PI1802X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.0L T-GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.0L T-GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.0L T-GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.0L T-GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Labor
Op Code
180114RA
180114RF
180114RC
180114RH
180114RD
180114RI
180114RE
180114RJ
Op
Time
8.4
M/H
8.9
M/H
8.7
M/H
9.2
M/H
8.4
M/H
8.9
M/H
8.7
M/H
9.2
M/H
Replacement
P/N
Qty.
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK35QQKR
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK35QQKR
1
91400 2T010QQK
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK35QQKR
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK35QQKR
1
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK39QQKR
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK39QQKR
1
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK39QQKR
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK39QQKR
1
91400 2T010QQK
1
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 28 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Model
Opt.
(JF)
2.4L
Opt.
(JFa)
2.4L
Opt.
(JFa)
2.0L T
Claim
Type
R
R
R
Causal
P/N
23060
2G401
23060
2G401
23060
2G401
Qty.
Repair
Description
(PI1802X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
0
0
0
(PI1802X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1802X1)
2.0L T-GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1802X1)
2.0L T-GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Labor
Op Code
180113RA
180113RF
180A33RA
180A33RB
180A33RC
180A33RD
Op
Time
8.4
M/H
8.9
M/H
8.4
M/H
8.9
M/H
8.7
M/H
9.2
M/H
Replacement
P/N
Qty.
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK34QQKR
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK34QQKR
1
91400 2T010QQK
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK34QQKR
1
21111 2GK51QQK
1
21111 2GK71QQK
1
23311 25050
7
21101 2GK34QQKR
1
91400 2T010QQK
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
21111 2GK52QQK
1
21111 2GK72QQK
1
23311 25050
7
21101 2GK32QQKR
1
91400 2T010QQK
1
NOTE: Refer to Warranty Bulletin 2018-10 for details regarding coolant and substitute transportation reimbursement
requirements.
Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK. See Parts Bulletin 91914 0003 for details.
Use sublet code ‘X3’ with a maximum allowed amount of $19.80 for “ENGINE R&R” engine oil reimbursement.
If the replacement of the Oil Cooler Tube Assembly was required, please manually enter the applicable Oil Cooler
Tube Assembly part number to the claim’s related parts section.
Dispose of old parts in accordance with local, state, and Federal regulations.
 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers
should reference PI1802W/X* when accessing the WebDCS system.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 29 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Appendix 1 (Warranty Claim Authorization)
Scenario
1
Campaign - TSB #
PI1802W/X Case for
Warranty
Authorization
NO INSPECTION
Description
Action Required
TL PWA required for all dealers – Video of condition
and WRTY143 form required*
Wiring Signal
Interference Check
cannot be
completed due
to engine seizure
or other engine
failure (won’t run
long enough to
complete the test)
Video requirement examples below are for illustration
purposes, individual requirements will vary based upon
the condition reported:
 Video should be continuous and show the VIN
(most convenient VIN plate) and pan to show the
engine condition
 For engine seizures, attempt to turn over engine
with breaker bar in video
 For hole in engine block, show hole in video
Appendix 2 (Video Capture & Upload)
Capturing a video is often helpful in assisting the Kia Techline Agent in determining a proper
diagnosis strategy. Once a TechLine case is open, the following procedure will guide you
through the video capture and upload.
The Chrome™
browser should be used to access the Techline portal. Follow the steps
below to clear the default browser if it is other than Chrome™.
For KDS Tab 10.1 Tablets:
1. Select “Settings” from the App Screen.
2.
Select the “General” tab at the top.
3.
Select “Default Applications”.
4.
If “Internet” is the default browser, select
the CLEAR button.
If “Chrome” is the default browser, further
action is not required.
5.
When opening the Techline portal, select
“Chrome” and select Always”.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 30 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
For KDS Tab S2 Tablets:
1.
Select “Settings” from the App Screen.
2.
Select “Applications”.
3.
Select “Default Applications”.
4.
Select “Browser app”.
5.
Ensure “Chrome” is selected.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 31 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Setting Your Video Size to “Limit to Email”
1.
Select “Camera” from the App Screen.
2.
Select the Settings icon.
3.
Select the Video Camera icon.
4.
Ensure “Limit to email” is selected.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 32 of 33
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Attaching Video to a Techline Case
1.
Open K-Support in the device Chrome™
browser or select the “Techline” button
on KDS home page.
https://ksupport.kiausa.com
2.
Open your existing Techline case for the
vehicle requiring a video capture by
selecting the case number.
3.
Select “Attachment”.
4.
Select “Add Files”.
5.
Select “Camcorder”
camera will open.
and
the
video
TSB: PI1802W/X (Rev 3) Multiple Models October 2018
Page 33 of 33
SUBJECT:
6.
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Start by recording the VIN. Ensure sun
glare is not reflecting off windows or
other objects.
Without stopping the recording, capture
the area of the vehicle displaying the
issue. i.e.;

Engine Noise – record the engine.

Hole In Block – record the side of the
engine with the damage.

Seized Engine – record a technician
trying to turn the engine over with a
breaker bar.
 NOTICE
NOTE: Ensure the video size is set to “Limit to email” (see page 31). Only
record the VIN and the engine exhibiting the concern. Any additional information
will increase the size of the video and make it difficult to upload or download.
7.
Stop the video when you captured what is needed. Select “OK” to use this capture or
“RETRY” to capture the video again.
8.
Ensure a description of the recording.
For example, engine knock or smoke
from exhaust.
9.
Select “Submit Case”.
10. Select “Yes” when the confirmation
message below appears.
Note: Selecting anything other than
“Yes” will not save the video capture.
TSB: PI1802W/X (Rev 3) Multiple Models October 2018