SMTTB19311

Service Bulletin Details

Public Details for: SMTTB19311

Technical bulletin 193 provides instructions that applies to california proposition 65 hang tag reminder (californian market only), front subframe cable clips, alternator cover sealant, chassis ecm dtcs flagged incorrectly, pin point test -


- 2019 - 2018 - 2017 - 2016 - 2015 - 2014 - 2013 - 2012 - 2011 -

Technical Bulletin 193
11.2018
Contents
Item
Subject
193.1
California Proposition 65 Hang
Reminder (Californian Market Only)
193.2
Front Subframe Cable Clips
Speed Triple S and Speed Triple RS
193.3
Alternator Cover Sealant
Street Cup, Street Twin, Bonneville T100 models from
VIN 759204, Street Scrambler, Thruxton 1200, Thruxton 1200R, Bonneville T120 models, Bonnevile Bobber,
Bonneville Speedmaster from VIN 739143 and Bonneville Bobber Black
193.4
Chassis ECM DTCs Flagged Incorrectly
Tiger 1200 XR
193.5
Pin Point Test - Power Source Voltage Tiger 800 XR, Tiger 800 XRX, Tiger 800 XCX, Tiger
Drop/Voltage Rise
800 XRT and Tiger 800 XCA
193.6
Inner Tube Valve Nut
193.7
Swinging Arm/Chain Rubbing Strip - Parts Tiger 800, Tiger 800 ABS, Tiger 800XC, Tiger 800 XC
Kit
ABS, Tiger 800XC Special Edition, Tiger XR, TigerXRX, Tiger XRT, Tiger XC, TigerXCX, TigerXCX LRH
and Tiger XCA,
193.8
Service Manual Correction - Rear Brake Disc Tiger 1200 XR, Tiger 1200 XRT, Tiger 1200 XRX, Tiger
Minimum Thickness
1200 XRX LRH, Tiger 1200 XRT, Tiger 1200 XCA and
Tiger 1200 XCX (from VIN 852216)
193.9
Service Manual Correction - Main Bearing Street Triple RS from VIN 800262, Street Triple R
Selection
from VIN 806646, Street Triple R (LRH) from VIN
822626, Street Triple R 70kw/35kw from VIN 823373,
Street Triple S from VIN 803572 and Street Triple
660cc from VIN 818083
Technical Bulletin 193 Issue 1
Model Affected
Tag Tiger 800 XR, Tiger 800 XRX, Tiger 800 XRX LRH,
Tiger 800 XCX, Tiger 800 XRT, Tiger 800 XCA, Street
Cup, Street Twin, Bonneville T100 models from VIN
759204, Street Scrambler, Thruxton 1200, Thruxton
1200R, Bonneville T120 models, Bonnevile Bobber,
Bonneville Speedmaster from VIN 856224, Bonneville
Bobber Black, Street Triple RS from VIN 800262,
Street Triple R from VIN 806646, Street Triple R
(LRH) from VIN 822626, Street Triple S from VIN
803572, Tiger 1200 XR, Tiger 1200 XRT, Tiger 1200
XRX, Tiger 1200 XRX LRH, Tiger 1200 XRT, Tiger 1200
XCA, Tiger 1200 XCX (from VIN 852216), Speed Triple
S and Speed Triple RS
Street Scrambler
1 of 22
Technical Bulletin 193
11.2018
Contents
193.10
Owners Handbook Correction - Scheduled Tiger Sport from VIN 750470
Maintenance Chart
193.11
Motorcycle Assembly Guide - Windscreen Tiger 800 XR, Tiger 800 XRX, Tiger 800 XCX, Tiger
Installation
800 XRT, Tiger 800 XRX LRH and Tiger 800 XCA
Technical Bulletin 193 Issue 1
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Item:
193.1
Description:
California Proposition 65 Hang Tag Reminder (Californian Market Only)
Model Affected:
Tiger 800 XR, Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XCX, Tiger 800 XRT,
Tiger 800 XCA, Street Cup, Street Twin, Bonneville T100 models from VIN 759204,
Street Scrambler, Thruxton 1200, Thruxton 1200R, Bonneville T120 models,
Bonnevile Bobber, Bonneville Speedmaster from VIN 856224, Bonneville Bobber
Black, Street Triple RS from VIN 800262, Street Triple R from VIN 806646, Street
Triple R (LRH) from VIN 822626, Street Triple S from VIN 803572, Tiger 1200 XR,
Tiger 1200 XRT, Tiger 1200 XRX, Tiger 1200 XRX LRH, Tiger 1200 XRT, Tiger 1200
XCA, Tiger 1200 XCX (from VIN 852216), Speed Triple S and Speed Triple RS
Dealers are reminded that from August 31st 2018 it is an offence under California State law to display a new
2019 model year motorcycle without a California Proposition 65 (Calif. Prop. 65) hang tag fitted to the
motorcycle.
Therefore California dealers are advised to carry a small stock of the California Proposition 65 hang tags in
the event that the original hang tags become inadvertently removed or shop soiled.
Additional California Proposition 65 hang tags can be ordered via EPC using part number T3900530.
All new 2019 model year motorcycles are fitted with a California Proposition 65 hang tag (part number
3900530) to the handlebars during manufacture and this must not be removed by dealers unless a
replacement is being fitted.
Hang tags should remain attached to the motorcycle at the point of handover to the customers. Customers
should remove hang tags from motorcycles themselves (they should not be removed by the dealer).
Customers should be encouraged to keep the hang tag and not simply hand it back to the dealer.
Note:
•
•
•
This regulation applies to motorcycles displayed and sold in the State of California only.
Dealers outside of the State of California may wish to leave the hang tag in place; others may opt to
remove it. However, all State of California Triumph dealers are required to display the hang tag on
unsold motorcycles in order to comply with regulation.
A California Proposition 65 hang tag (part number T3900530) is secured using an elastic band looped
over the left hand side of the handlebars.
!
WARNING
Operating, servicing and maintaining a
passenger vehicle or off road vehicle can
expose you to chemicals including engine
exhaust, carbon monoxide, phthalates,
and lead, which are known to the State of
California to cause cancer and birth defects
or other reproductive harm. To minimise
exposure, avoid breathing exhaust, do not
idle the engine except as necessary, service
your vehicle in a well-ventilated area and
wear gloves or wash your hands frequently
when servicing your vehicle. For more
information go to
www.P65Warnings.ca.gov/passenger-vehicle.
3900530 Issue 1
• Speed Triple RS shown
Technical Bulletin 193 Issue 1
3 of 22
Item:
193.2
Description:
Front Subframe Cable Clips
Model Affected:
Speed Triple S and Speed Triple RS
A second cable clip has been fitted to the harness assembly on the front subframe of Speed Triple S and
Speed Triple RS from VIN 903038.
The cable clip has been added only as an aid to assembly during production.
If you do work on one of the affected motorcycles and find that there is only one clip fitted, you do not
need to fit a second clip.
In the same way, if there are two clips fitted, you do not need to remove one.
ckho
Positions of the two cable clips (arrowed)
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it when working on the relevant Triumph
motorcycle. This information will be included in the next service manual update.
Technical Bulletin 193 Issue 1
4 of 22
Item:
193.3
Description:
Alternator Cover Sealant
Model Affected:
Street Cup, Street Twin, Bonneville T100 models from VIN 759204, Street Scrambler,
Thruxton 1200, Thruxton 1200R, Bonneville T120 models, Bonnevile Bobber,
Bonneville Speedmaster from VIN 739143 and Bonneville Bobber Black
When installing the alternator cover to the crankcase on the above models ThreeBond1216E sealant is used
in addition to the gasket in the area of the alternator harness grommet.
Removal
Removal of the alternator cover is described in the relevant Service Manual.
Installation
1.
2.
Thoroughly clean the crankcase, harness grommet and alternator cover mating faces.
Fit new O-rings to the balancer dead shaft.
1
2
civa
1.
2.
3.
O-rings
Balancer dead shaft
Position a new gasket to the crankcase dowels.
Note:
•
When using ThreeBond1216E the mating faces must come into contact with each other within five
minutes of application.
4.
Apply a 2 mm (+/-0.5 mm) bead of silicone sealant to the outer surface of the gasket in the area shown
in the diagram below, during manufacture, ThreeBond1216E is used.
1
2
ckjh
1.
2.
Sealant area
Gasket
Technical Bulletin 193 Issue 1
5 of 22
5.
Apply a 2 mm (+/-0.5 mm) bead of silicone sealant to the area of the alternator cover at the location of
the harness rubber grommet as shown in the diagram below, during manufacture, ThreeBond1216E is
used.
1
3
2
ckjc
1.
2.
3.
Sealant area
Alternator cover
Rubber grommet (harness removed for clarity)
6.
Fit the alternator cover and tighten the fixings to 10 Nm, in the sequence shown below.
10
3
7
5
2
1
6
9
8
ciuo
4
Tightening Sequence
Technical Bulletin 193 Issue 1
6 of 22
7. Re-tighten fixings one and two to 10 Nm.
8. Refit the alternator harness as noted in the Service Manual.
When ordering replacement parts, refer to the EPC.
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it when working on the relevant Triumph
motorcycle. This information will be included in the next service manual update.
Technical Bulletin 193 Issue 1
7 of 22
Item:
193.4
Description:
Chassis ECM DTCs Flagged Incorrectly
Model Affected:
Tiger 1200 XR
Investigations have found that the following DTCs may be incorrectly flagged on the above model:
• C1007 - Ignition switch ON correlation error.
• C1044 - Front position light undercurrent.
Dealers will find that they are unable to erase these DTCs using the Triumph Diagnostic Tool
This issue is due to an error in the chassis ECM calibration which causes these DTCs to be stored in error.
There is no associated functional impact on the motorcycle and customers will not note any symptoms.
A new chassis ECM calibration is being produced to rectify this and will be released on the Triumph
Diagnostic Tool as soon as possible.
In the meantime, dealers are advised that no action is required if these DTCs are found to be stored on the
above motorcycle.
Technical Bulletin 193 Issue 1
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Item:
193.5
Description:
Pin Point Test - Power Source Voltage Drop/Voltage Rise
Model Affected:
Tiger 800 XR, Tiger 800 XRX, Tiger 800 XCX, Tiger 800 XRT and Tiger 800 XCA
The pinpoint test for Power Source Voltage Drop/Voltage Rise (C1661 and C1662) has changed for the above
models . This information amends the current Service Manual section of TriTun - Brakes - Pinpoint Test Power Source Voltage Drop/Voltage Rise.
The revised pinpoint test is as described below.
Fault Code
Possible cause
Action
C1661
Power source Voltage drop
C1662
Power source Voltage rise
Ensure ABS modulator connector
is secure.
Disconnect ABS modulator
connector and proceed to
pinpoint test 1:
Pinpoint Tests
Test
Result
Action
1
OK
Proceed to test 2
Faulty
Rectify fault, proceed to test 5
2 Check the cable for continuity:
- ABS modulator connector pin 9 and
ground
- ABS modulator connector pin 18 and
fuse 7
- ABS modulator connector pin 7 and
Ignition switch pin 4
OK
Proceed to test 3
Faulty
Rectify wiring harness fault, proceed to
test 5
3 Check battery Voltage:
With ignition ON, check the Voltage
between:
- ABS modulator connector pin 7 and
ground pin 9
- ABS modulator connector pin 18 and
ground pin 9
Voltage greater
than 10 V
Proceed to test 4
Voltage less than
10 V
Locate and rectify fault, proceed to test
5
4 Check battery Voltage:
Reconnect ABS modulator connector
and start the engine. Check the
Voltage between:
- Battery positive (red) terminal and
negative (black) terminal
Voltage between
10 V and 16 V
Proceed to test 5
Voltage greater
than 16 V
Check the battery charging circuit.
Locate and rectify fault, proceed to test
5
5 Clear fault code and test ABS to
verify fault cleared
OK
Action complete - quit test
Fault still present
Contact Triumph service
Check battery Voltage:
- Battery positive (red) terminal and
negative (black) terminal
Check fuse 7 integrity
Check cable and terminal integrity:
- ABS modulator connector pin 7, pin
18 and ground pin 9
Technical Bulletin 193 Issue 1
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Circuit Diagram
2
1
3
4
6
5
3
8
9
7
1
4
5
8
7
20A
2
18
7
R
4
G
G
B
9
B
1
9
18
1.
2.
3.
7
1
10
ABS Modulator
Ignition Switch
Fuse Box
Technical Bulletin 193 Issue 1
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Item:
193.6
Description:
Inner Tube Valve Nut
Model Affected:
Street Scrambler
The torque figure for the inner tube valve nut has been omitted from the current Service Manual for the
above model.
Application
Inner tube valve nut
Torque (Nm)
Notes
1.5 Nm
If for any reason the inner tube is removed or replaced tighten the valve nut to 1.5 Nm.
When ordering replacement parts, refer to the EPC.
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it when working on the relevant Triumph
motorcycle. This information will be included in the next service manual update.
Technical Bulletin 193 Issue 1
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Item:
193.7
Description:
Swinging Arm/Chain Rubbing Strip - Parts Kit
Model Affected:
Tiger 800, Tiger 800 ABS, Tiger 800XC, Tiger 800 XC ABS, Tiger 800XC Special
Edition, Tiger XR, TigerXRX, Tiger XRT, Tiger XC, TigerXCX, TigerXCX LRH and
Tiger XCA,
This Technical Bulletin supercedes Technical News 165 item 2 dated October 2015
To coincide with the release of a revised swinging arm and chain rubbing strip a parts kit has been made
available in the event a replacement swinging arm is required.
The following tables are designed as an aid when ordering replacement parts.
All Markets except Brazil and India
• A Swinging arm (T2051703) and chain rubbing strip (T2051795) are not retrofittable as individual
replacements to motorcycles from VIN 466344 up to VIN 727598. Use parts kit T2052508.
• A drive chain rubbing strip (T2051790) can be used as a direct replacement to motorcycles up to VIN
727598 unless the swinging arm has been replaced by part number T2051703 (see table below).
• A Swinging arm (T2051703) and chain rubbing strip (T2051795) can be used as a direct replacement to
motorcycles from VIN 727599.
When Replacing
Market
Chain rubbing strip
Swinging arm
All Models
Use
All markets except
Brazil and India
Up to VIN 727598
Chain rubbing strip
T2051790
All markets except
Brazil and India
From VIN 727599
Chain rubbing strip
T2051795
All markets except
Brazil and India
From VIN 466334 to VIN
727598
Parts kit T2052508
Note:
•
If the swinging arm is replaced with a swinging arm parts kit T2052508 on models up to VIN 727598
always document the changes in the owner’s Service Record Book.
Brazil and Indian markets Only
• A Swinging arm (T2051703) and chain rubbing strip (T2051795) are not retrofittable as individual
replacements to motorcycles from VIN 466344 up to VIN 729056. Use parts kit T2052508.
• A drive chain rubbing strip (T2051790) can be used as a direct replacement to motorcycles up to VIN
729056 unless the swinging arm has been replaced by part number T2051703 (see table below).
• A Swinging arm (T2051703) and chain rubbing strip (T2051795) can be used as a direct replacement to
motorcycles from VIN 729057.
When Replacing
Market
Chain rubbing strip
Swinging arm
All Models
Use
Brazil and India markets
only
Up to VIN 729056
Chain rubbing strip
T2051790
Brazil and India markets
only
From VIN 729057
Chain rubbing strip
T2051795
Brazil and India markets
only
From VIN 466334 to VIN
729056
Parts kit T2052508
Note:
•
If the swinging arm is replaced with a swinging arm parts kit T2052508 on models up to VIN 729056
always document the changes in the owner’s Service Record Book.
Technical Bulletin 193 Issue 1
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All Markets
T2052508 - Kit, Swingarm spares kit
Kit Part Number
T2052508
Kit Contents
Part Numbers
Swinging arm
T2051703
Chain rubbing strip
T2051795
When ordering parts always refer to the EPC.
Technical Bulletin 193 Issue 1
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Item:
193.8
Description:
Service Manual Correction - Rear Brake Disc Minimum Thickness
Model Affected:
Tiger 1200 XR, Tiger 1200 XRT, Tiger 1200 XRX, Tiger 1200 XRX LRH, Tiger 1200
XRT, Tiger 1200 XCA and Tiger 1200 XCX (from VIN 852216)
It has been identified that in the current Service Manual and Service Data Sheet the rear brake disc
minimum thickness is incorrect for the above models.
Dealers are required to refer to the amended specification sheet listed below when measuring a rear brake
disc for minimum wear.
Specifications - Brakes
Front Type
Two, four piston radial calipers acting on
twin discs
Front Caliper Piston Diameter
32.0 mm
Front Disc Diameter
305.0 mm
Front Disc Thickness
4.5 mm (standard)
4.0 mm (service limit)
Front Disc Run-out Max.
0.15 mm
Front Wheel Speed Sensor Air Gap
0.1 mm - 1.5 mm
Front Master Cylinder Diameter
15.87 mm
Recommended Fluid
DOT 4 brake and clutch
Rear Type
Twin piston sliding caliper acting on
single disc
Rear Caliper Piston Diameter
27.0 mm
Rear Disc Diameter
255.0 mm
Rear Disc Thickness
5.0 mm (standard)
4.5 mm (service limit)
Rear Disc Run-out Max.
0.5 mm
Rear Wheel Speed Sensor Air Gap
0.1 mm - 1.5 mm (Non adjustable)
Rear Master Cylinder Diameter
14.0 mm
Recommended Fluid
DOT 4 brake and clutch
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it when working on the relevant Triumph
motorcycle. This information will be included in the next service manual update.
Technical Bulletin 193 Issue 1
14 of 22
Item:
193.9
Description:
Service Manual Correction - Main Bearing Selection
Model Affected:
Street Triple RS from VIN 800262, Street Triple R from VIN 806646, Street Triple R
(LRH) from VIN 822626, Street Triple R 70kw/35kw from VIN 823373, Street Triple S
from VIN 803572 and Street Triple 660cc from VIN 818083
It has been identified that in the current Service Manual the crankshaft main bearing selection chart and
crankshaft specification table differ for the above models.
Dealers are required to refer to the amended running clearance chart listed below to calculate the bearing
selection.
Main Bearing Selection Chart
Shell Colour
Crankcase Bore
Crankshaft Journal
Diameter
Running Clearance
White
37.984 to 37.975
35.000 to 34.993
0.033 to 0.011
Red
37.984 to 37.975
34.992 to 34.984
0.034 to 0.011
Red
37.993 to 37.985
35.000 to 34.993
0.034 to 0.013
Blue
37.993 to 37.985
34.992 to 34.984
0.035 to 0.013
Crankshaft Specification Table
Crankshaft Big End Journal Diameter
33.010 - 33.026 mm
Service Limit
32.970 mm
Crankshaft Big End Bearing Clearance
0.035 - 0.065 mm
Service Limit
0.070 mm
Crankshaft Main Bearing Journal Diameter
34.984 - 35.000 mm
Service Limit
34.960 mm
Crankshaft Main Bearing Clearance
0.011 - 0.035 mm
Service Limit
0.070 mm
Crankshaft End Float
0.15 - 0.30 mm
Crankshaft Run-out
0.02 mm or less
Service Limit
0.05 mm
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it when working on the relevant Triumph
motorcycle. This information will be included in the next service manual update.
Technical Bulletin 193 Issue 1
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Item:
193.10
Description:
Owners Handbook Correction - Scheduled Maintenance Chart
Model Affected:
Tiger Sport from VIN 750470
It has been identified that the rear wheel needle roller bearing lubrication has been omitted from the wheels
and tyres section of the scheduled maintenance table in the Owners Handbook for the above model. The
correct service schedule is listed in the current Service Manual.
Note:
•
When carrying out a scheduled service always follow the maintenance procedure described in the
Service Manual.
The service maintenance section for the wheel bearings is listed below.
Operation
Description
Odometer Reading in Miles (Km) or Time Period, whichever comes first
Every
First Service
Annual
Service
Mileage Based Service
500 (800)
1 month
Year
6,000 and
12,000 (20,000) 24,000
18,000 (10,000
(40,000)
and 30,000)
Wheels and Tyres
Rear wheel
needle roller
bearing lubricate
-
Wheel
bearings check for
wear/
smooth
operation
-
Technical Bulletin 193 Issue 1
•
•
•
•
•
•
•
16 of 22
Item:
193.11
Description:
Motorcycle Assembly Guide - Windscreen Installation
Model Affected:
Tiger 800 XR, Tiger 800 XRX, Tiger 800 XCX, Tiger 800 XRT, Tiger 800 XRX LRH
and Tiger 800 XCA
The method for installation of the windscreen has changed.
The windscreen fixings must be fitted as described below.
The following Assembly Guide is for the above motorcycles.
Assembly
1.
Remove the motorcycle from the steel delivery crate as described in Part 1 - Motorcycle Unpacking
Guide.
Warning
Ensure the motorcycle is stabilised and adequately supported. This will help prevent it from falling and
causing injury to the operator or damage to the motorcycle.
Windscreen
1.
Recover the windscreen, windscreen support, instrument cowl and fixings from the parts box.
All Models except Tiger 800 XR
1.
Fit the instrument cowl to the windscreen support and tighten the six 11 mm Torx fixings to 1.5 Nm.
1
2
3
3
L0617
1.
2.
3.
Instrument cowl
Windscreen support
Fixings
Caution
The windscreen fixing is M5 x 16 mm with a 4.1 mm shoulder
The adjuster fixing is M5 x 17 mm with a 2.1 mm shoulder
The adjuster fixing must be fitted to the adjuster side of the flanged bush and the windscreen fixing to the
windscreen side of the flanged bush.
Incorrect fitment of the windscreen causes vibration, resulting in damage to the motorcycle.
Technical Bulletin 193 Issue 1
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2.
Collect the following windscreen adjuster components.
1
3
2
4
5
6
L0445
1.
2.
3.
4.
5.
6.
3.
4.
5.
Windscreen fixing M5 x 16 mm (4.1 mm shoulder)
Rubber washer
Flanged bush
Flanged sleeve
Spring
Adjuster fixing M5 x 17 mm (2.1 mm shoulder)
Position the flanged bush to the outside edge of the windscreen support as shown in the following
illustration.
Fit the flanged sleeve and spring to the flanged bush on the inside edge of the windscreen support.
Fit the adjuster fixing, counter hold the flanged bush and tighten the fixing to 3 Nm.
4
2
3
1.
2.
3.
4.
6.
7.
1
Flanged bush
Flanged sleeve
Spring
Adjuster fixing M5 x 17 mm (2.1 mm shoulder)
Repeat steps 2 to 5 for the remaining windscreen adjuster.
Position the windscreen support to the cockpit as shown in the illustrations below.
Technical Bulletin 193 Issue 1
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8.
Fit the two M6 x 12 mm windscreen rear support fixings, do not fully tighten at this stage.
1
2
L0443
1.
2.
9.
10.
Windscreen support
M6 x 12 mm Fixings
Fit the two front windscreen support M6 x 20 mm fixings.
Tighten the front and rear fixings to 5 Nm.
1
2
L0444
1.
2.
Windscreen support
M6 x 20 mm fixings
Caution
When fitting self-adhesive parts care must be taken to ensure positioning is correct and accurate. Once
the adhesive has been attached to the mounting surface, there is no satisfactory method of removal and
re-positioning if incorrectly aligned. Initial bonding is instant, full bonding is achieved after 72 hours.
11.
Remove the backing strip from the Tiger badge. Position the badge to the front surface of the
windscreen lower support as shown in the following illustration. Secure by using even pressure to
ensure a good bond is achieved.
Technical Bulletin 193 Issue 1
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12.
Fit the two well nuts to the windscreen lower support.
1
3
3
2
ckgr
1.
2.
3.
13.
Windscreen lower support
Tiger badge
Well nuts
Fit the windscreen lower support to the windscreen adjuster slide on the windscreen moulding and
slide it down to the end of the slide.
3
2
1
ckgq
1.
2.
3.
14.
15.
Windscreen lower support
Windscreen moulding
Adjuster slide
Fit the rubber washers to the windscreen side of the flanged bush.
Position the windscreen on to its four mounting points.
Technical Bulletin 193 Issue 1
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16.
17.
Fit the windscreen upper fixings to the upper mountings, counter hold the flanged bush and tighten
the fixings to 3 Nm.
Fit the two windscreen lower fixings and tighten to 3 Nm.
3
2
1
4
L0447
1.
2.
3.
4.
Lower fixings
Upper fixings
Flanged bush
Spanner
Tiger XR 800 only
1.
Fit four rubber grommets to the centre and outer windscreen mounting holes and insert the flanged
sleeves as shown below.
4
3
1
2
2
cgxj_ 1
1.
2.
3.
4.
Centre mounting holes
Outer mounting holes
Rubber grommets
Flanged sleeves
Technical Bulletin 193 Issue 1
21 of 22
2.
3.
Position the windscreen to the cockpit making sure the sliding centre brackets are centralised and the
O-rings are securely positioned against the centre headlamp bracket.
Secure the windscreen centre mountings using the M5 x 16 mm screws and the outer mountings using
the M5 x 20 mm screws, ensuring that all screws are inserted from the outside of the windscreen. Fit
the four lock nuts and tighten to 3 Nm.
1
2
cgnm_1
1.
2.
Centre mounting - M5 x 16 mm screws (left hand shown)
Outer mounting - M5 x 20 mm screws (left hand shown)
Please mark your copy of the Service Manual with this information. For electronic service manuals, store
this information in a readily accessible place and refer to it when working on the relevant Triumph
motorcycle. This information will be included in the next service manual update.
Circulation
Initial and date when read and return to central file holder
Service Manager Parts Manager
Technical Bulletin Issue 1
Sales Manager
Workshop
Supervisor
Technician 1
Technician 2
22 of 22


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