IK0400016
Service Bulletin Details
Public Details for: IK0400016
Aggressive brakes with air brake foot valve leak on bus; only models with feature code 04wea - parking brake interlock - with air brakes only
- 2020 - 2019 - 2018 - 2017 - 2016 - 2015 - 2014 - 2013 - 2012 - 2011 - 2010 - 2009 - 2008 - 2007 - 2006 - 2005 - 2004 - 2003 - 2002 - 2001 -
Models from 2020
2020 IC BUS CE |
Models from 2019
2019 IC BUS CE |
2019 IC BUS RE |
Models from 2018
2018 IC BUS CE |
2018 IC BUS RE |
Models from 2017
2017 IC BUS CE |
2017 IC BUS RE |
Models from 2016
2016 IC BUS CE |
2016 IC BUS RE |
Models from 2015
2015 IC BUS CE |
2015 IC BUS RE |
Models from 2014
2014 IC BUS CE |
2014 IC BUS RE |
Models from 2013
2013 IC BUS CE |
2013 IC BUS RE |
Models from 2012
2012 IC BUS CE |
2012 IC BUS FE |
2012 IC BUS RE |
Models from 2011
2011 IC BUS CE |
2011 IC BUS FE |
2011 IC BUS RE |
Models from 2010
2010 IC BUS CE |
2010 IC BUS FE |
2010 IC BUS RE |
Models from 2009
2009 INTERNATIONAL RE |
2009 IC BUS CE |
2009 IC BUS FE |
Models from 2008
2008 INTERNATIONAL RE |
2008 IC BUS CE |
2008 IC BUS FE |
Models from 2007
2007 INTERNATIONAL RE |
2007 IC BUS CE |
2007 IC BUS FE |
Models from 2006
2006 INTERNATIONAL RE |
2006 IC BUS CE |
2006 IC BUS FE |
Models from 2005
2005 INTERNATIONAL RE |
2005 IC BUS CE |
2005 IC BUS FE |
Models from 2004
2004 INTERNATIONAL RE |
2004 IC BUS CE |
2004 IC BUS FE |
Models from 2003
2003 INTERNATIONAL RE |
2003 IC BUS CE |
Models from 2002
2002 INTERNATIONAL RE |
2002 IC BUS CE |
Models from 2001
2001 IC BUS CE |
IK0400016 - Aggressive Brakes with Air Brake Foot Valve Leak on Bus Countries: Page 1 of 8 BAHAMAS, BOLIVIA, BELIZE, CANADA, CHILE, TAIWAN, COLOMBIA, COSTA RICA, DOMINICAN REPUBLIC, ECUADOR, EL SALVADOR, TRINIDAD AND Document TOBAGO, UNITED STATES, IK0400016 URUGUAY, VENEZUELA, ARUBA, ID: NICARAGUA, PERU, PUERTO RICO, Curaçao, GUAM, GUATEMALA, GUYANA, HAITI, HONDURAS, JAMAICA, KOREA, SOUTH KOREA, PANAMA Availability: ISIS, Bus ISIS, FleetISIS, IsSIR Revision: 5 Major System: BRAKES Created: English Last 11/5/2018 Modified: Current Language: Other Français, Español, Languages: Viewed: Author: 5/10/2007 William Knoth 3271 Less Info Coding Information Hide Details Copy Link Copy Relative Link Bookmark Add to Favorites Print Provide Feedback View My Bookmarks Helpful Not Helpful 132 269 Title : Aggressive Brakes with Air Brake Foot Valve Leak on Bus Applies To : CE200, CE300, FE300, RE200 and RE300 with Option Code 04WEA - Parking Brake Interlock - With Air Brakes Only CHANGE LOG Please refer to the change log text box below for recent changes to this article: 11/05/2018 - Updated Symptoms and diagnostic information DESCRIPTION Vehicles equipped with Feature code 04WEA Park Brake Interlock require the key to be on and the brake pedal to be depressed to release the parking brake. To accomplish this there is additional (see Figure 1) air line routing and valving added to the base system (See Figure 2). When the brake is applied air is routed from the foot valve through a double check valve to an ignition controlled solenoid valve through another double check valve and to the control inputs on an SV-1 valve for the primary and the secondary air systems. The control air in the SV-1 valve opens the supply port to the delivery port and sends air to the park brake valve. Once the park brake is released there is air feed through the second double check valve to the SV-1 to provide air to hold the park brake in the released position. https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 12/4/2018 IK0400016 - Aggressive Brakes with Air Brake Foot Valve Leak on Bus Page 2 of 8 Figure 1: Feature Code 04WEA add on Air Schematic Yellow = Park brake circuits Green = Primary air circuits Orange = Secondary air circuit Black = 04WEA control circuit https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 12/4/2018 IK0400016 - Aggressive Brakes with Air Brake Foot Valve Leak on Bus Page 3 of 8 Figure 2: Base Truck and Bus Air Schematic SYMPTOM(s) An air leak at the foot valve can be cause by a leaking double check valve in the 04WEA control circuit. This will back-feed air into the delivery port on the foot valve and will be exhausted out the exhaust port on the foot valve at key on with the parking brake released and the brake pedal not depressed. It is also possible for back-feeding air to cause the brakes to become touchy or grabby during a light brake application. This is due to the fact that the exhaust port on the foot valve is closed off once the brake pedal is applied and the back-feeding air now is trapped between the foot valve and the brake chambers. There is also the normal application air being added to the delivery circuit based on the amount of travel on the brake pedal. The back-feeding air and the normal application air has a compounding effect and creates a greater than desired braking force. Note: At times it is possible to get the double check valve to seat by having a full service brake application. SERVICE PARTS INFORMATION Kit Description Part Number Quantity Required Double Check Valve 3604589C1 1 Notes WARNING: https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 12/4/2018 IK0400016 - Aggressive Brakes with Air Brake Foot Valve Leak on Bus Page 4 of 8 To prevent unexpected movement of the vehicle and possible serious personal injury or death, park the vehicle on a flat, level surface, set the parking brake, turn the engine off and chock the wheels to prevent vehicle from moving in both directions. WARNING: To prevent serious eye injury, always wear safe eye protection when you perform vehicle maintenance or service. Step Action DIAGNOSTIC: Verify leak at foot valve. Decision Yes: Proceed to step 2. Attempt to verify the air leak is present at the foot valve with the Key on and the parking brake release. It may take multiple time setting and releasing the parking brake before a leak will be present. 1 No: End of diagnostics. Were any leaks found (see figure 3)? Step Action 2 DIAGNOSTIC: Key Off air leak With the air leak at the foot valve, turn the key to the off position and leave the parking brake released. Decision Yes: Replace the double check valve. No: Diagnose other source of backfeeding air. https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 12/4/2018 IK0400016 - Aggressive Brakes with Air Brake Foot Valve Leak on Bus Page 5 of 8 Does the air leak move to the ignition controlled solenoid (see figure 4)? Figure 3: Air leak from the foot valve Highlighted yellow shows path of back-feeding air. Air leaks from the foot valve at key on, parking brake released, service brakes not applied. https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 12/4/2018 IK0400016 - Aggressive Brakes with Air Brake Foot Valve Leak on Bus Page 6 of 8 Figure 4: Key off leak location Highlighted yellow shows path of back-feeding air. Air leaks from the ignition controlled solenoid at key off with park brake released. https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 12/4/2018 IK0400016 - Aggressive Brakes with Air Brake Foot Valve Leak on Bus Page 7 of 8 Figure 5: Leak Locations Figure 6: Double Check Valve and SV-1 Valves https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 12/4/2018 IK0400016 - Aggressive Brakes with Air Brake Foot Valve Leak on Bus Page 8 of 8 WARRANTY INFORMATION Warranty Claim Coding: Refer to the Warranty Coding Manual for Group and Noun Codes. Standard Repair Time(s): Refer to the SRT Manual for Repair Times OTHER RESOURCES Master Service Information Site Hide Details Feedback Information Viewed: 3270 Helpful: 132 Not Helpful: 269 No Feedback Found Copyright © 2018 Navistar, Inc. https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI... 12/4/2018