TSBENG203
Service Bulletin Details
Public Details for: TSBENG203
Tsb: service action: ecu logic improvement for dtc P0606 (sa377) - this bulletin provides the procedure to improve the logic of the engine control unit (ecu) on some 2020my soul (sk3) 1.6t vehicles, produced from november 15, 2018 through f
- 2020 -
Models from 2020
2020 KIA SOUL |
GROUP ENG MODEL 2020MY Soul (SK3) 1.6T NUMBER 203 DATE March 2019 TECHNICAL SERVICE BULLETIN SUBJECT: SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR DTC P0606 (SA377) This bulletin provides the procedure to improve the logic of the Engine Control Unit (ECU) on some 2020MY Soul (SK3) 1.6T vehicles, produced from November 15, 2018 through February 28, 2019, which may exhibit a malfunction indicator lamp (MIL) illumination with DTC P0606. To correct this concern, apply the improved logic to the ECU using the KDS ECU Upgrade function as described in this bulletin. For confirmation that the latest reflash has been applied to a vehicle you are working on, verify the ROM ID using the table on page 2 of this bulletin. Kia is requesting the completion of this Service Action on all affected vehicles, including dealer stock, prior to delivery. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs. DTC: P0606 – ECM/PCM Processor Kia Diagnostic System (KDS) NOTICE A Service Action is a repair program without customer notification that is performed during the warranty period. Any dealer requesting to perform this repair outside the warranty period will require DPSM approval. Repair status for a VIN is provided on WebDCS (Service → Warranty Coverage → Warranty Coverage Inquiry → Campaign Information). Not completed Recall / Service Action reports are available on WebDCS (Consumer Affairs → Not Completed Recall → Recall VIN → Select Report), which includes a list of affected vehicles. This issue number is SA377. File Under:Circulate To: X General Manager X Service Advisors X Technicians X Service Manager X Parts Manager X Body Shop Manager Fleet Repair Page 2 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR DTC P0606 (SA377) SUBJECT: ECU Upgrade Procedure: To correct this condition, the ECU should be reprogrammed using the KDS download, as described in this bulletin. Upgrade Event Name 414.SK3 GAMMA 1.6TGDI 7DCT ECU MIL ON DTC (P0606) LOGIC IMPROVEMENT NOTICE A fully charged battery is necessary before ECU upgrade can take place. It is recommended that the Midtronics GR8-1299 system be used in ECU mode during charging. DO NOT connect any other battery charger to the vehicle during ECU upgrade. All ECU upgrades must be done with the ignition key in the ‘ON’ position. Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade procedure. DO NOT start the engine during ECU upgrade. DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU upgrade. When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before starting the engine. ONLY use approved ECU upgrade software designated for the correct model, year. NOTICE Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the particular model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback. ROM ID INFORMATION TABLE: Upgrade Event #414 Model EM TM IMMO ISG ECU P/No. No ROM ID Previous New 39128-2BSM0 TSK-KNU06F100H02 TSK-KNU06F200H02 Yes 39128-2BSM3 TSK-KNU06F100H0K TSK-KNU06F200H0K No 39128-2BSM5 TSK-KNU06E100H02 TSK-KNU06E200H02 Yes 39128-2BSM8 TSK-KNU06E100H0K TSK-KNU06E200H0K Yes _ SK3 1.6T 7DCT No To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM ID and reference the Information Table as necessary. TSB: SA377 Soul (SK3) 1.6T March 2019 Page 3 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR DTC P0606 (SA377) SUBJECT: NOTICE Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged. 1. Connect the VCI-II to the OBD-II connector, located under the driver’s side of the instrument panel. NOTICE The ECU upgrade function on KDS operates wirelessly. It is not necessary to perform the upgrade via USB cable. 2. With the ignition ON, turn ON the KDS tablet. Select KDS from the home screen. 3. Confirm communication with VCI (A) and then configure the vehicle (B) using the AUTO VIN (C) feature. B A C 4. Select ECU Upgrade. TSB: SA377 Soul (SK3) 1.6T March 2019 Page 4 of 7 SUBJECT: 5. SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR DTC P0606 (SA377) The KDS will check the server for recently uploaded Events and then automatically download Upgrade Event #414. NOTICE The vehicle must be identified in Vehicle Selection to download an Event for that vehicle. 6. KDS screenshot shown above is for demonstration purposes only. Events shown in screenshot are not applicable to this bulletin. Select Auto Mode. CAUTION Do NOT attempt to perform a Manual Mode upgrade UNLESS Auto Mode fails. Always follow the instructions given on the KDS in either Auto or Manual mode. 7. Select the Engine system under the System selection menu. D Touch ID Check (D) and confirm that the latest update is available. Select Upgrade Event #414 and select Upgrade to continue. 8. The ECU upgrade will begin and the progress of the upgrade will appear on the bar graph. Upgrade part (1/2) (E) will download the upgrade event to the VCIII. Upgrade part (2/2) (F) will upgrade the ECU. CAUTION Do not touch the system buttons (like ‘Back’, ‘Home’, ‘etc.’) while performing ECU Upgrade. TSB: SA377 Soul (SK3) 1.6T March 2019 E F Page 5 of 7 SUBJECT: 9. SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR DTC P0606 (SA377) If a “Communication Fail” screen appears, verify that the VCI-II and KDS are communicating properly. Touch OK and restart the procedure from step 4. NOTICE If an error notice continues to appear or if the upgrade cannot be performed, DO NOT disconnect the KDS/VCI-II. Contact GIT America Help Desk at (888) 542-4371 or Techline. 10. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue. 11. Once the upgrade is complete, touch OK to finalize the procedure. 12. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. 13. Start the engine to confirm proper operation of the vehicle. TSB: SA377 Soul (SK3) 1.6T March 2019 Page 6 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR DTC P0606 (SA377) SUBJECT: Manual Upgrade Procedure: NOTICE The manual upgrade should ONLY be performed if the automatic upgrade fails. If the automatic upgrade fails, turn the ignition OFF for about 10 seconds then place it back in the ON position to reset the control unit BEFORE performing manual upgrade. See table below for Manual Mode passwords. Manual Mode ECU Upgrade Passwords Menu SK3 GAMMA 1.6TGDI 7DCT -IMMO : 39128-2BSM5 SK3 GAMMA 1.6TGDI 7DCT -IMMO (ISG) : 39128-2BSM8 SK3 GAMMA 1.6TGDI 7DCT +IMMO/SMK : 39128-2BSM0 SK3 GAMMA 1.6TGDI 7DCT +IMMO/SMK (ISG) : 39128-2BSM3 Password 2825 2828 2820 2823 1. Within the ECU Upgrade screen displayed, select Manual Mode. 2. Select the Engine system under the System selection menu. Select Upgrade Event #414 and select Upgrade to continue. 3. Select the appropriate control unit part number with reference to the ROM ID Information Table on page 2 and select OK. 4. Enter the appropriate password from the Manual Mode password table above and select OK. 5. The upgrade will begin and the progress of the upgrade will appear on the bar graph. 6. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue. 7. Once the upgrade is complete, touch OK to finalize the procedure. 8. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. 9. Start the engine to confirm proper operation of the vehicle. TSB: SA377 Soul (SK3) 1.6T March 2019 Page 7 of 7 SERVICE ACTION: ECU LOGIC IMPROVEMENT FOR DTC P0606 (SA377) SUBJECT: AFFECTED VEHICLE RANGE: Model Production Date Range Soul (SK3) November 15, 2018 through February 28, 2019 WARRANTY INFORMATION: N Code: N99 C Code: C99 Claim Type Causal P/N Qty. Repair Description Labor Op Code Op Time Replacement P/N Qty. V 39128 2BSM8 0 (SA377) ECU Logic Improvement for DTC P0606 190021R0 0.3 M/H N/A 0 NOTICE VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SA377 when accessing the WebDCS system. TSB: SA377 Soul (SK3) 1.6T March 2019