V601704 2045816
Service Bulletin Details
Public Details for: V601704 2045816
Update additional model year applicability with vin range.
Technical Bulletin Model(s) Year(s) Eng. Code Trans. Code VIN Range From VIN Range To Golf Sportwagen, Golf Alltrack 2015-2018 All All AU_FM500001 AU_JM752863 Condition 60 17 04 September 6, 2017 2045816 Supersedes Technical Bulletin 60-16-09 (V601609) dated November 22, 2016 to include additional model and model year applicability. Water Leak from Panoramic Sunroof (U.S. Only) Verify the customer complaint. Water leaks may occur around the perimeter of the sunroof frame, between the frame and body of vehicle (See Figure 1). Water may also be found leaking through the sunroof cable guides in the sunroof frame (See Figure 2). Figure 1: water leaking between sunroof frame and body Page 1 of 7 plus attachment. © 2017 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Figure 2: water leaking through sunroof cable guides Note: To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual. Documentation required per Warranty Policies and Procedures Manual. For vehicles outside of the New Vehicle Limited Warranty this Technical Bulletin is for information only. Technical Background Incorrect rework in production of the welding points of the sunroof frame area. Spot welds around the perimeter of the sunroof opening may be too large. This prevents the outer sunroof seal from properly adhering to the body of the vehicle, allowing water to leak through the seal. Insufficient cleaning process prior to applying outer sunroof seal. The sunroof frame opening may have been improperly cleaned prior to application of the acrylic tape on the outer sunroof seal. This prevents the outer sunroof seal from properly adhering to the body of the vehicle, allowing water to leak through the seal. Production Solution Improved rework process in production as of VIN AU_JM752863. Page 2 of 7 plus attachment. © 2017 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Service Note: Also refer to TSB 2045672 Water Leaks from the Rear of the Panoramic Sunroof. Procedure: Remove the headliner. See repair manual group 70 in ELSA. Verify that water is leaking around the outside edge of the sunroof frame, or through the sunroof cable guides (See Figures 1 and 2). Tip: If water is not leaking around the outer edge of the sunroof frame, or through the sunroof cable guides this bulletin does not apply. Further diagnosis is required. Remove the sunroof frame. See repair manual group 60 in ELSA. Remove the outer sunroof seal and inspect the spot welds around the inside edge of the body flange. If large spot welds are found (See Figure 3), grind the weld(s) down smooth and repaint the area(s). Page 3 of 7 plus attachment. © 2017 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Figure 3, large spot weld Tip: If spot welds are already smooth, proceed to the next step. Thoroughly clean the body flange using cleaning solution D 00940104 and a microfiber cloth. Install a new outer sunroof seal according to the repair instructions in ELSA. See repair manual group 60 in ELSA. Reinstall the sunroof frame. See repair manual group 60 in ELSA. Water test the vehicle to verify there are no further water leaks. Reinstall the headliner. See repair manual group 70 in ELSA. Page 4 of 7 plus attachment. © 2017 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty Note: Documentation required: Completed estimate and body shop invoice must be saved and kept on file at the dealership for audit purposes. Labor time units (TU), Material units (MU) and Material unit rate are correct at time of publication. The time units and or material units may differ if the repair catalogue is updated. The material allowance (Paint material price per unit) is subject to change. To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To Golf Sportwagen, Golf Alltrack 2015-2018 All All AU_FM500001 AU_JM752863 SAGA Coding Claim Type: Use applicable Claim Type 1) Damage Service Number: HST Damage Location (Depends on Service No.) -- Use applicable when indicated in Elsa (L/R) Code 5103 0050 Parts Manufacturer Golf Sportwagen, Golf Alltrack 3ME 2) Please use the following part number in “Outside Materials” 4) LACKMATF: Paint and Materials Epoxy Primer (Locally Sourced) Claim Dollar Amount (Max: $40) MU @ $12 per unit Please use the following part number in “Outside Labor” L0010000: External Painting-straight color L0020000: External Painting-metallic/2layer Claim Dollar Amount L0030000: External Painting-pearl color Page 5 of 7 plus attachment. © 2017 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Use this for all body repair in this bulletin: Claim Dollar Amount A0041000: Body Shop repair no paint Causal Part: Select Labor Operation A0041000 Diagnostic Time 4) GFF Time expenditure 01500000 = 00 TU max. Road Test 01210002 = 00 TU NO NO 01210004 = 00 TU Technical Diagnosis 01320000 = 20 TU max. YES Claim Comment: Input “As per Technical Bulletin 2045816” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Code per warranty vendor code policy. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policies and Procedures Manual. See attachment “srt_reference_table.pdf” for labor time reference. Required Parts and Tools Part No: Part Description Quantity 5G9 877 459 A Sunroof Seal 1 D 00940104 Cleaning Solution 0.5 For Special Tools see Repair Manual. Page 6 of 7 plus attachment. © 2017 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Document Control Revision Table Instance Number Published Date Version Number Reason For Update 2045816/2 9/6/17 V601704 Update additional model year applicability with VIN range. 2045816/1 11/22/16 V601609 Original Publication. Page 7 of 7 plus attachment. © 2017 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.