TJ30517.6.0-2019

VOLVO CAR
SERVICE AND PARTS BUSINESS
Technical Journal
TITLE:
Rear air suspension- Dust cover loose on SPA
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 30517.6.0
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7510 Volvo Car USA
2019-02-25
2019-03-06
FUNC GROUP:
FUNC DESC:
7261
Cylinder; bellows
Page 1 of 18
“Right first time in Time”
Attachment
File Name
TJ 30517 A.PNG
TJI-488219-1_1_1_en-US.pdf
TJI-488219-2_1_0_en-US.pdf
File Size
0.9118 MB
1.4180 MB
4.3463 MB
Vehicle Type
Type
Eng
Eng
Desc
Sales
Body
Gear
234
235
236
238
246
256
Steer
Model Year
2017-2017
2017-2018
2017-2018
2018-2018
2018-2018
2016-2018
Plant
Chassis range
0000001-0044124
0000001-0063976
0000001-0034772
0000001-0051621
0000001-0096113
0000001-0376406
Struc Week
Range
201617-201810
201620-201810
201646-201810
201646-201810
201717-201810
201505-201810
CSC Customer Symptom Codes
Code
3L
Description
Technician information/Repair information/Not for warranty use
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2019 VOLVO CAR USA, LLC
Technical Journal 30517.6.0
VST Operation Number
VST Operation Number
36050-2
98611-2
36060-3
Description
US-Calibrating/Identifying with VIDA
Air suspension rear Installation acc, to TJ30517
Calibration with VIDA
DTC Diagnostic Trouble Codes
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
Text
DESCRIPTION:
If the dust cover loose from the top of the rear air suspension- see picture TJ 30517 A.PNG. Follow
advice under service.
SERVICE:
If a car comes in with a loose dust cover, replace complete air spring according to VIDA.
If the dust cover on the other side is not loose and has a plastic tie strap (black or white), update the
plastic tie strap on the air spring with a new metal tie strap according to attached instruction
VCC-488219-1 or VCC-488219-2.
New metal strap introduced 18w09 in production.
Note: Always follow VIDA instruction.
VEHICLE REPORT:
Please follow the general TIE Reporting guidelines available in the TIE system under “Instructions” or
the SPJ 27125 TIE Quick Guide (Dealers).
If this information cannot be found, please check other SPJ’s or TJ’s released locally by your market
responsible office has released their own local report guide.
* Yes, please submit Vehicle Reports on vehicles built after structure week 18w10.
Use concern area “Vehicle Report” and sub concern area “Support Not Needed”, use function group
7261.
To view TJ attachments continue to next page. This TJ has three attachments.
Page 2 of 18
2019-03-06
Technical Journal 30517.6.0
2019-03-06
Page 3 of 18
Volvo Car Customer Service
Title
Air suspension, rear
Action
TJ Instruction VCC-488219-1
Installation
Page
1(5)
Operation number:
98611-2
36050-2
36060-3
Issue
1
Date
2015-09
Reason
First issue
Affected vehicles
Model year
2017, 2018,
2019
2018, 2019
2016, 2017,
2018, 2019
Model
V90 Cross Country
XC60 (18-)
XC90 (16-)
Materials
Clamp
Description
Lock grip pliers
Qty.
1.0
Materials
Part No.
32269500
Special tools
Part No.
981 4201
Notes
TJ Instruction VCC-488219-1
Page 2 ( 5 )
Removal
Note! Removal steps in this procedure may
contain installation details.
Remove relevant side rear wheel , refer to:
Removal, replacement and installation
7 - Springs and wheels
77 - Wheels, tyres, hubs
770 - general
Empty air springs according to: Diagnostics/
Components/ ECU / SUM / Diagnostic
Sequences / Deflating and filling air springs and
reservoir
Undo the hose from the connection.
Torque:
Air hose connector, to Connector with plastic
threads , 3 Nm
Depress the locking device.
TJ Instruction VCC-488219-1
Page 3 ( 5 )
Remove the marked part.
Remove the cable tie(s).
TJ Instruction VCC-488219-1
Page 4 ( 5 )
Installation
Applies to the left-hand side:
Caution! Make sure that the component is
positioned correctly.
Tighten the cable tie.
Applies to the right-hand side
TJ Instruction VCC-488219-1
Page 5 ( 5 )
On both sides.
Note! Make sure that a new clamp is
installed.
Install the marked component.
Special Tool: T9814201, Lock grip pliers
Caution! Make sure the component is fitted
as illustrated.
To install, reverse the removal procedure.
Fill air springs according to: Diagnostics/
Components/ ECU / SUM / Diagnostic
Sequences / Deflating and filling air springs and
reservoir
Caution! Make sure that the air springs are
inflated before lowering the vehicle.
Volvo Car Customer Service
Title
Air suspension, rear
Action
Installation
TJ Instruction VCC-488219-2
Page
1 ( 10 )
Operation number:
98611-2
36050-2
36060-3
Issue
1
Date
2019-01
Reason
First issue
Affected vehicles
Model year
2017, 2018,
2019
2017, 2018,
2019
2017, 2018,
2019
Model
S90 (17-)
S90L
V90 (17-)
Description
Lock grip pliers
Special tools
Part No.
981 4201
TJ Instruction VCC-488219-2
Page 2 ( 10 )
Removal
Note! Removal steps in this procedure may
contain installation details.
Deactivate the Air suspension control in
Settings, which is found in Center Console
Display top view or by way of VIDA: Diagnostics/
Components/ECU/SUM/Diagnostic sequences/
Enable leveling control
Remove relevant side rear wheel , refer to:
Removal, replacement and installation
7 - Springs and wheels
77 - Wheels, tyres, hubs
770 - general
Empty air springs according to: Diagnostics/
Components/ ECU / SUM / Diagnostic
Sequences / Deflating and filling air springs and
reservoir
Remove the screws.
Torque:
• Stage 1 : Reinforcement plate, to Rear
subframe , 50 Nm
• Stage 2 : Reinforcement plate, to Rear
subframe , 125°
Remove the marked part.
TJ Instruction VCC-488219-2
Page 3 ( 10 )
Remove the clips.
Install the marked component.
Locate relevant marking.
Undo the hose from the connection.
Torque:
Air hose connector, to Connector with plastic
threads , 3 Nm
TJ Instruction VCC-488219-2
Page 4 ( 10 )
Remove the clip.
Depress the locking device.
TJ Instruction VCC-488219-2
Page 5 ( 10 )
Caution! Be extra careful when removing or
installing this component.
1 . Lift the marked component forward.
2.
Torque:
Air hose connector, to Connector with
plastic threads , 3 Nm
Remove the marked part.
TJ Instruction VCC-488219-2
Page 6 ( 10 )
Remove the cable tie(s).
Installation
Applies to the left-hand side:
Caution! Make sure that the component is
positioned correctly.
TJ Instruction VCC-488219-2
Page 7 ( 10 )
Applies to the right-hand side
Caution! Make sure that the component is
positioned correctly.
On both sides.
Note! Make sure that a new clamp is
installed.
Install the marked component.
Special Tool: T9814201, Lock grip pliers
TJ Instruction VCC-488219-2
Page 8 ( 10 )
Caution! Make sure the component is fitted
as illustrated.
Clean the marked area.
To install, reverse the removal procedure.
TJ Instruction VCC-488219-2
Page 9 ( 10 )
Note! Make sure that the component is
centred.
Fill air springs according to: Diagnostics/
Components/ ECU / SUM / Diagnostic
Sequences / Deflating and filling air springs and
reservoir
Warning! Make sure that the spring is
correctly located in the lower spring seat.
TJ Instruction VCC-488219-2
Page 10 ( 10 )
Install wheel , refer to:
Removal, replacement and installation
7 - Springs and wheels
77 - Wheels, tyres, hubs
770 - general
Caution! Make sure that the air springs are
inflated before lowering the vehicle.