K58203603

Solution K58203603
Wednesday, December 4, 2019 9:42:22 PM CET
** SOLUTION **
Title
Diagnostic Trouble Code (DTC) P20EE - SCR NOx Catalyst Efficiency Below
Threshold (Bank 1) - US17+OBD2019 Emissions, Model Year 2020 ONLY
Mack Models
Mack Model
AN - Anthem , CHU - Pinnacle, Axle back , CXU - Pinnacle, Axle front , GR - Granite
, GU - Granite , PI - Pinnacle
Volvo Models
Volvo Model
VN , VNL , VNR , VNX , VAH , VHD
Emission Standard
Emission Standard
US17+OBD19
Engine family
Engine family
11L Engine , 13L Engine , MP7 , MP8
** SOLUTION **
Cause
Trucks built for emissions level US17+OBD19 (Model year 2020) and equipped with a
one-box exhaust aftertreatment system (DPF, DOC and SCR are contained in one unit)
have shown a higher than normal occurrence of fault code P20EE logged in the field.
Affected vehicles have been observed having large urea crystal buildup starting from the
DEF dosing valve. When applicable SCR mufflers are evaluated following removal of
the DEF crystals, the SCR functions as good as a new component.
Solution
Return Visit
If the vehicle has been in for this issue previously an eService case should be started for
further assistance AFTER verifying that the same problem exists.
The eService case MUST INCLUDE:
• The CBR Diagnostic Session number or this Solution number.
• A thorough description of the problem.
• The vehicles previous history and what was done to resolve the issue on previous visits (This
solution MUST have been performed previously if a case is being opened!).
• A complete DTC readout from the time of the vehicle's arrival.
First Visit
1. Verify the chassis emissions level and ensure that the vehicle is within the applicable
range for this solution.
Details can be found in the Product Details box on the Product tab in PTT as seen below:
2. Remove the DEF dosing valve and inspect for crystal buildup.
An example of expected crystal buildup can be seen below:
2.1. If crystal buildup is similar to that shown in the picture above: Continue to Step
3.
2.2 If there are no crystals present, or the crystal accumulation is light with small
crystals: Proceed to and complete solution K65527708.
3. Remove the DPF (Tear Drop) cover and clean the crystal accumulation out of the
pipes.
3.1. With a damp cloth, wipe off the DEF dosing valve and mixing vanes.
4. Once the inside of the muffler is clean, Install new gaskets and V-clamps clamps for the
tear drop cover.
5. Re-install the cover.
6. Remove and discard the insulator (gasket) from the dosing valve. The part is
highlighted in the picture below.
7. Re-install the DEF dosing valve WITHOUT a new insulator. Make sure to use a new
sealing plate and new mounting screws (one time use parts).
8. Clear fault codes.
9. Perform a Sulfur Regeneration. This will complete the cleaning of the SCR.
10. Release the vehicle.
This is a temporary containment for this issue. This solution will be updated when more
information is available.
Internal comments (FO)
This is a containment.
If a truck has P20EE without urea crystals or if a truck returns with crystallization even
after containment please contact Nataraj Bhat/ John Whelan for additional analysis.
Temporary solution
Temporary solution
Solution visibility
Dealer distribution
Function(s)/component(s) affected
Function affected
SCR , DEF Dosing
Function Group
Function Group
254 catalytic converter; exhaust emission control equipment , 2584 Dosage Valve;
Injector
Customer effect
Main customer effect
regeneration , fault code/display
Fluid implicated
Diesel Exhaust Fluid (DEF)
Fault Codes And Error Codes
OBDII Diagnostic Trouble
Codes (P, U, B Format)
P0422-00 , P103C-00 , P20EE-00 , P225C-00
Administration
Author
UT0031H
Dealer ID
UT0031H
Last modified by
RU4469V
Creation date
16-10-2019 19:10
Date of last update
13-11-2019 20:11
Review date
16-12-2019 00:12
Status
Published
NA_Reviewer
UT0031H
UNCONTROLLED COPY. Printed document is for temporary use only and should not be retained.