TS45-SR-1905

SERVICE BULLETIN
Subject: Assembly Improvement of the
Floor Hatches
Bulletin Type: Field Fix Mandatory
Bulletin No: TS45-SR-1905
PQR No:
Rev No:
Ref. No: 700003771
Vehicle Model: TS45
Flat Rate Time / Code: 180 min
Date of issue: 12/23/2019
Modify Before: 12/23/2020
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
×Scrap
☐Return
☐Use with additional parts
☐On consignment
☐No off coming parts
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
×No outstanding parts
Description of the modification:
This document describes the recommended steps for improvement the level of maintenance
lids.
Bulletin Responsible: Beytullah Özdemir
Published & Approved By: Sibel Perçin
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
 Dress properly to avoid personal injury and damage to the
vehicle





Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
 Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)
2. Protect Seats when Mechanic Starts Working
 Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control
units, sensors and actuators) if they are less than 2 meters away from the chassis
part to be welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine,
axles and springs. Arcing on these parts is not permitted, because of the risk of
damage to bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to
the part to be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against
welding spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key
should be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection
is made between chassis, engine and cab.
SERVICE BULLETIN
Included Part List
No
Part
Number
Part Name
Picture
Qty
Unit
1
HD201276Y
MAINTENANCE LID,
FRONT CHASSIS
1
Piece
2
HD201291Y
MAINTENANCE LID,
FUEL TANK
1
Piece
3
SM-07Y
SEALER, TEROSTAT
8599,BLACK,310 ML,
GLASS
6
Pieces
4
SM-57Y
PRIMER, (Tst 8517 H
500 ml, HENKEL)
1
Piece
Excluded Part List
No
Part
Number
Part Name
Picture
Qty
Unit
1
HD201276Y
MAINTENANCE LID,
FRONT CHASSIS
1
Piece
2
HD201291Y
MAINTENANCE LID,
FUEL TANK
1
Piece
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
1. Dismount the HD201276Y numbered maintenance lid which is located on the front chassis
(See Figure-1)
Figure-1
2. Cut the sealer which is under the frame (RP201139Y) as shown in the picture below by
using utility knife and handle pry bar (See Figure-2).
Figure-2
SERVICE BULLETIN
3. Cut the sealer residues by using utility knife (See Figure-3).
Figure-3
4. Remove the maintenance lid frame which is shown with blue color (See Figure-4).
Maintenance Lid
Plywood
Figure-4
SERVICE BULLETIN
5. After dismounting of the maintenance lid frame, the sealer on the maintenance lid is cutted
with utility knife. (See Figure-5).
Figure-5
6. To be able to apply the primer properly, make sure that the linearity of the adherence
surface of the maintenance lid and apply the primer to adhesion surface of maintenance lid
and maintenance lid structure.
7. Apply the sealer on maintenance lid structure. The maintenance lid frame is adhered by
hand. Check the level of the maintenance lid and plywood with the gauge. Flatten with your
hands. (See Figure-6).
Figure-6
SERVICE BULLETIN
8. Apply the primer under the frame(RP201139Y) and between maintenance lid and plywood.
(See Figure-7 and Figure-8).
Figure-7
Figure-8
9. Apply the sealer on between the maintenance lid and plywood. And the frame
(RP201139Y) is adhered to center the maintenance lid overthrow. (See Figure-9 and
Figure-10).
Figure-9
Figure-10
SERVICE BULLETIN
NOTE1: All this steps are expressed for the front chassis maintenance lid(HD201276Y). Apply the
same steps to the fuel tank maintenace lids(HD201291Y).
FLAT RATE BREAK DOWN
Application
Time
15 min
Tool preparations
Mounting the maintenance lids and adjusting the level of
maintenance lids
165 min
Total
180 min
Safety recall ‘’ TS45-SR-1905 ‘' is applicable to following units:
To whom that will carry out this bulletin
Verify vehicle eligibility by checking warranty bulletin status via TEMSA ONLINE
SYSTEM
Model
TS-45
VIN
Begin: NLTEJXM89L1000294
NLTEJXM82L1000315
End:
This Safety Recall does not necessarily apply to all the above-mentioned
vehicles, some vehicles may have been modified before delivery.