20-BD-002H

GROUP
NUMBER
Body
Technical Service Bulletin
DATE
20-BD-002H
MODEL(S)
January, 2020
Kona Electric (OS EV)
CHARGING DOOR PAD ATTACHMENT
SUBJECT:
Description: This bulletin describes the procedure to repair certain Kona Electric (OS EV) vehicles
which may experience difficulty with opening the charging door.
Applicable Vehicles: Certain 19MY Kona Electric (OS EV)
Parts Information:
PART NAME
PART NUMBER
PICTURE
86399-Q4000FFF
PAD
Warranty Information:
MODEL
OP CODE
OPERATION
Kona Electric
CHARGING DOOR
86399F00
(OS EV)
PAD ATTACHMENT
OP TIME
CAUSAL PART
0.4 M/H
86399-Q4000FFF
NATURE CAUSE
CODE
CODE
I11
ZZ1
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
SUBJECT:
CHARGING DOOR PAD ATTACHMENT
Service Procedure:
1.
Open the charging door cover (A).
2.
Remove both cover caps (B).
A
B
3.
Remove the front bumper screws (C).
C
4.
Remove the front bumper side mounting
screw and clips (D) on both left and right
sides.
TSB #: 20-BD-002H
D
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CHARGING DOOR PAD ATTACHMENT
SUBJECT:
5.
Remove the front bumper bottom
mounting clips (E).
E
NOTICE
If a clip is damaged upon
removal, replace the clip.
E
6.
Carefully pull the front bumper left/right
side top corner (F).
F
7.
Carefully pull the front bumper left/right
side bottom corner (G).
G
TSB #: 20-BD-002H
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SUBJECT:
8.
CHARGING DOOR PAD ATTACHMENT
Lift the top of the bumper (H).
H
7.
Disconnect the front bumper connector
(J).
J
Remove the bumper.
8.
Ensure that the lower section of the
charging door assembly housing (K) is
clean. The supplied pads will be attached
to this area.
If dirty, wipe off any excess residue using
a dry towel.
K
9.
Remove the supplied pad (M) from the
adhesive vinyl (L).
M
L
TSB #: 20-BD-002H
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CHARGING DOOR PAD ATTACHMENT
SUBJECT:
10.
Attach the supplied pads (M) to the
bottom left and right of the assembly
housing as shown in the photo.
NOTICE
During pad attachment, align
the protrusion line (N) with the
top corner of the pad.
M
M
N
If the pad is attached
incorrectly, remove and reattach
the pad.
!
CAUTION
Do not drop pad when
assembling the front bumper.
11.
Reinstall the removed parts in reverse
order of removal.
12.
Service procedure is now complete.
TSB #: 20-BD-002H
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