PI1803WX_TSB_R5C

GROUP
Product Improvement
MODEL
See Model List
on Page 1
NUMBER
PI1803W/X (Rev 5, 11/07/2019)
DATE
November 2018
PRODUCT IMPROVEMENT CAMPAIGN
ENGINE REPLACEMENT INSTRUCTIONS
FOR DTC P1326 (PI1803W/X)
SUBJECT:
 NOTICE
This bulletin has been revised to include additional information. New/revised sections of
this bulletin are indicated by a black bar in the margin area.
This bulletin provides information related to the Technical Service Bulletin previously published
in November 2018 (PI1803, Rev 1, 01/02/2018) titled “Knock Sensor Detection System - ECU
Logic Improvement”. Specifically, this bulletin provides instructions on which procedures to
follow if, after installation of the KSDS, any one of the subject vehicles below returns to the
dealer with Diagnostic Trouble Code (“DTC”), P1326.
Year
Model
Engine
Production Date
2011-2013
Optima (QF/TF)
2.4L & 2.0L T-GDI
8/12/10 – 9/27/13
2014
2011-2013
2012-2014
Optima (QF)
Sportage (SL)
Sorento (XMa)
2.4L & 2.0L T-GDI
2.0L T-GDI
2.4L GDI
8/28/13 – 5/15/14
12/30/10 – 8/30/13
4/19/11 – 2/10/14
If DTC P1326 is present, first check for any wiring signal interference following the procedure
set forth below before determining whether an engine replacement is necessary. Based on the
results of the Wiring Signal Interference Check, dealers are to perform either the Knock Sensor
Wiring Repair or, if the engine noise inspection result confirms it, the Engine Long-Block
Replacement, according to the procedures in this TSB.
If the vehicle’s engine is already seized or severely knocking, dealers are to perform the
Engine Long-Block Replacement and the Wiring Signal Interference Check according to the
procedures in this TSB.
A Vehicle Diagnosis Number (VDN) must be created with DTC P1326, prior to performing
PI1803W/X. If a VDN is not created, Warranty claim submission issues may occur.
Before conducting the procedure, verify the vehicle is included in the list of affected VINs.
 NOTICE
To ensure complete customer satisfaction, always remember to refer to WebDCS Warranty
Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage
Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle
before returning it to the customer.
File Under: 
X General Manager

X Service Advisors
X Technicians


Circulate To:
X Service Manager
X Parts Manager


X Body Shop Manager  Fleet Repair

Page 24 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Model
Claim
Type
Causal
P/N
Qty.
Repair
Description
Labor Op Op
Code
Time
(PI1803W1)
2.0L T-GDI
MIL ON with P1326, KSDS Wire
180A23R9
Harness Inspection Pass, Engine
Noise Inspection Pass, & KSDS
Extension Harness Install
Opt.
(QF)
2.0L T
Opt.
(TF)
2.4L
Opt.
(TF)
2.0L T
R
R
R
23060
2G400
23060
2G400
23060
2G400
0
0
0
1.1
M/H
Replacement
P/N
Qty.
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
(PI1803W1)
2.0L T-GDI
MIL ON with P1326, KSDS Wire
180A23R2
Harness Inspection Pass, Engine
Noise Inspection Fail, & Engine
Replacement
8.9
M/H
(PI1803W1)
2.0L T-GDI
MIL ON with P1326, KSDS Wire 180A23R3
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
*91400 2T100QQK
1
(PI1803W1)
2.4L GDI
MIL ON with P1326, KSDS Wire
180142RK
Harness Inspection Pass, Engine
Noise Inspection Pass, & KSDS
Extension Harness Install
1.1
M/H
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
(PI1803W1)
2.4L GDI
MIL ON with P1326, KSDS Wire
180142R0
Harness Inspection Pass, Engine
Noise Inspection Fail, & Engine
Replacement
8.7
M/H
(PI1803W1)
2.4L GDI
MIL ON with P1326, KSDS Wire 180142R5
Harness Inspection Fail, KSDS
Extension Harness Install
(PI1803W1)
2.0L T-GDI
MIL ON with P1326, KSDS Wire
180142RN
Harness Inspection Pass, Engine
Noise Inspection Pass, & KSDS
Extension Harness Install
(MT) 23231 25200
(11-13MY)
21101 2GK07QQKR
(14MY)
21101 2GK08QQKR
(AT) 23311 25050
(MT) 23231 25200
7
1
7
21101 2GK05QQKR
1
0.8
M/H
*91400 2T100QQK
1
1.1
M/H
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
(PI1803W1)
2.0L T-GDI
MIL ON with P1326, KSDS Wire
180142R3
Harness Inspection Pass, Engine
Noise Inspection Fail, & Engine
Replacement
8.7
M/H
(PI1803W1)
2.0L T-GDI
MIL ON with P1326, KSDS Wire 180142R8
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
(AT) 23311 25050
(MT) 23231 25200
7
21101 2GK07QQKR
1
*91400 2T100QQK
1
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
Page 25 of 35
SUBJECT:
Model
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Claim
Type
Causal
P/N
Qty.
Repair
Description
Labor
Op Code
(PI1803W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS Wire
Harness Inspection Pass,
180A24R8
Engine Noise Inspection Pass,
& KSDS Extension Harness
Install
Sor.
(XMa)
2.4L
R
21020
2G010
Op
Time
Replacement
P/N
Qty.
1.1
M/H
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
(PI1803W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS Wire
180A24R0
Harness Inspection Pass,
Engine Noise Inspection Fail, &
Engine Replacement
8.7
M/H
(PI1803W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS Wire 180A24R1
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
*91400 2T100QQK
1
(PI1803W1)
2.4L GDI 4WD
MIL ON with P1326, KSDS Wire
Harness Inspection Pass,
180A24R9
Engine Noise Inspection Pass,
& KSDS Extension Harness
Install
1.1
M/H
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
(MT) 23231 25200
(12-13MY)
21101 2GK09QQKR
(14MY ULEV)
21101 2GK11QQKR
(14MY ULEV
or SULEV)
21101 2GK11QQKR
7
1
0
(AT) 23311 25050
(PI1803W1)
2.4L GDI 4WD
MIL ON with P1326, KSDS Wire
180A24R2
Harness Inspection Pass,
Engine Noise Inspection Fail, &
Engine Replacement
8.9
M/H
(PI1803W1)
2.4L GDI AWD
MIL ON with P1326, KSDS Wire 180A24R3
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
(MT) 23231 25200
(12-13MY)
21101 2GK09QQKR
(14MY ULEV)
21101 2GK11QQKR
(14MY ULEV
or SULEV)
21101 2GK11QQKR
*91400 2T100QQK
7
1
1
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
Page 26 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Model
Claim
Type
Causal
P/N
Qty.
Repair
Description
Labor Op
Code
(PI1803W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS Wire
Harness Inspection Pass,
180143RN
Engine Noise Inspection Pass,
& KSDS Extension Harness
Install
Spo.
(SL)
2.0L T
R
23060
2G400
Op
Time
Replacement
P/N
Qty.
1.2
M/H
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
(PI1803W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS Wire
180143R3
Harness Inspection Pass,
Engine Noise Inspection Fail, &
Engine Replacement
8.0
M/H
(PI1803W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS Wire 180143R8
Harness Inspection Fail, KSDS
Extension Harness Install
(PI1803W1)
2.0L T-GDI 4WD
MIL ON with P1326, KSDS Wire
Harness Inspection Pass,
180143RO
Engine Noise Inspection Pass,
& KSDS Extension Harness
Install
(AT) 23311 25050
(MT) 23231 25200
7
21101 2GK07QQKR
1
0.9
M/H
*91400 2T100QQK
1
1.2
M/H
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
0
(PI1803W1)
2.0L T-GDI 4WD
MIL ON with P1326, KSDS Wire
180143R4
Harness Inspection Pass,
Engine Noise Inspection Fail, &
Engine Replacement
8.4
M/H
(PI1803W1)
2.0L T-GDI 4WD
MIL ON with P1326, KSDS Wire 180143R9
Harness Inspection Fail, KSDS
Extension Harness Install
0.9
M/H
(AT) 23311 25050
(MT) 23231 25200
7
21101 2GK07QQKR
1
*91400 2T100QQK
1
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
Page 27 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
WARRANTY INFORMATION (PI1803X1, ENGINE SEIZED/SEVERE KNOCKING):
N Code: N99 C Code: C99
Claim
Causal
Model
Qty.
Type
P/N
Repair
Description
(PI1803X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
Opt.
(QF)
2.4L
R
23060
2G400
(PI1803X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Opt.
(TF)
2.4L
R
23060
2G400
(PI1803X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
R
8.4
M/H
0
(PI1803X1)
2.4L GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Replacement
P/N
Qty.
21111 2GK50QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
(MT) 23231 25200
(11-13MY)
21101 2GK05QQKR
(14MY)
21101 2GK06QQKR
21111 2GK50QQK
21111 2GK70QQK
(AT) 23311 25050
180A23R6
180A23R5
8.9
M/H
8.7
M/H
0
(PI1803X1)
2.0L T-GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
23060
2G400
180A23R4
Op
Time
0
(PI1803X1)
2.0L T-GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
Opt.
(QF)
2.0L T
Labor
Op Code
(MT) 23231 25200
(11-13MY)
21101 2GK05QQKR
(14MY)
21101 2GK06QQKR
180142RA
8.4
M/H
8.9
M/H
1
7
1
1
1
21111 2GK70QQK
1
(AT) 23311 25050
(MT) 23231 25200
(11-13MY)
21101 2GK07QQKR
(14MY)
21101 2GK08QQKR
21111 2GK60QQK
(MT) 23231 25200
(11-13MY)
21101 2GK07QQKR
(14MY)
21101 2GK08QQKR
7
1
1
1
7
1
*91400 2T100QQK
1
21111 2GK50QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
(MT) 23231 25200
180142RF
1
21111 2GK60QQK
(AT) 23311 25050
180A23R7
1
*91400 2T100QQK
21111 2GK70QQK
9.2
M/H
7
7
21101 2GK05QQKR
1
21111 2GK50QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
(MT) 23231 25200
7
21101 2GK05QQKR
1
*91400 2T100QQK
1
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
Page 28 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Model
Opt.
(TF)
2.0L T
Claim
Type
R
Causal
P/N
23060
2G400
Qty.
Repair
Description
0
(PI1803X1)
2.0T-GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1803X1)
2.0T-GDI
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
(PI1803X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1803X1)
2.4L GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Sor.
(XMa)
2.4L
R
21020
2G010
Labor
Op Code
180142RD
Op
Time
8.7
M/H
(PI1803X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Qty.
21111 2GK60QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
(MT) 23231 25200
180142RI
180A24R4
180A24R6
9.2
M/H
8.4
M/H
8.9
M/H
0
(PI1803X1)
2.4L GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
Replacement
P/N
180A24R5
180A24R7
8.6
M/H
9.1
M/H
21101 2GK07QQKR
1
21111 2GK60QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
(MT) 23231 25200
7
21101 2GK07QQKR
1
*91400 2T100QQK
1
21111 2GK50QQK
21111 2GK70QQK
(AT) 23311 25050
(MT) 23231 25200
(12-13MY)
21101 2GK09QQKR
(14MY ULEV)
21101 2GK11QQKR
(14MY ULEV or SULEV)
21101 2GK11QQKR
21111 2GK50QQK
21111 2GK70QQK
(AT) 23311 25050
(MT) 23231 25200
(12-13MY)
21101 2GK09QQKR
(14MY ULEV)
21101 2GK11QQKR
(14MY ULEV or SULEV)
21101 2GK11QQKR
*91400 2T100QQK
21111 2GK50QQK
21111 2GK70QQK
1
1
(AT) 23311 25050
(MT) 23231 25200
(12-13MY)
21101 2GK09QQKR
(14MY ULEV)
21101 2GK11QQKR
(14MY ULEV or SULEV)
21101 2GK11QQKR
21111 2GK50QQK
21111 2GK70QQK
(AT) 23311 25050
(MT) 23231 25200
(12-13MY)
21101 2GK09QQKR
(14MY ULEV)
21101 2GK11QQKR
(14MY ULEV or SULEV)
21101 2GK11QQKR
*91400 2T100QQK
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
7
7
1
1
1
7
1
1
1
1
7
1
1
1
7
1
1
Page 29 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Model
Claim
Type
Causal
P/N
Qty.
Repair
Description
(PI1803X1)
2.0L T-GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
(PI1803X1)
2.0L T-GDI 2WD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Spo.
(SL)
2.0L T
R
23060
2G400
Labor
Op Code
180143RD
Op
Time
7.7
M/H
(PI1803X1)
2.0L T-GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Fail,
KSDS Wire Harness Install
Qty.
21111 2GK60QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
7
(MT) 23231 25200
180143RI
8.3
M/H
0
(PI1803X1)
2.0L T-GDI AWD
Engine Seized / Severe
Knocking, Techline
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass
Replacement
P/N
180143RE
8.1
M/H
21101 2GK07QQKR
1
21111 2GK60QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
7
(MT) 23231 25200
21101 2GK07QQKR
1
*91400 2T100QQK
1
21111 2GK60QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
7
(MT) 23231 25200
180143RJ
8.7
M/H
21101 2GK07QQKR
1
21111 2GK60QQK
1
21111 2GK70QQK
1
(AT) 23311 25050
7
(MT) 23231 25200
21101 2GK07QQKR
1
*91400 2T100QQK
1
NOTE: Refer to Warranty Bulletin 2018-14 for details regarding coolant and substitute transportation
reimbursement requirements.
*Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
Use sublet code ‘X3’ with a maximum allowed amount of $19.80 for “ENGINE R&R” engine oil
reimbursement.
If the replacement of the Oil Cooler Tube Assembly was required, please manually enter the applicable Oil
Cooler Tube Assembly part number to the claim’s related parts section.
Dispose of old parts in accordance with local, state, and Federal regulations.
ALL claims for engine or harness replacement without the required diagnostic inspection/results or
authorization are subject to claim chargeback/denial without exception.
 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers
should reference PI1803W/X* when accessing the WebDCS system.
TSB: PI1803W/X (Rev 5) Multiple Models November 2018