No. 100-20
Service Bulletin Details
Public Details for: No. 100-20
Service campaign information on porsche workshop campaign wkl3 - replacing ball pins on rear lid.
- 2020 -
Models from 2020
2020 PORSCHE CAYENNE |
Service Technical Information 100/20 ENU WKL3 5 WKL3 - Replacing Ball Pins on Rear Lid (Workshop Campaign) Model Line: Cayenne (9YB) Model Year: As of 2020 up to 2021 Subject: Replace ball pin on rear lid Information: There is a possibility that the ball pins for securing the actuating cylinders for the rear lid will loosen from the body over the service life of the vehicle due to a manufacturing error. The resultant increased notch effect can cause the ball pins to break, resulting in unintentional lowering of the lid. Remedial Action: Replace ball pins on the rear lid at the left and right. Affected Vehicles: Only vehicles assigned to the campaign (see also PCSS Vehicle Information). There are 2,149 vehicles affected by this campaign. AfterSales Aug 14, 2020 Page 1 of 5 5 Service WKL3 ENU Technical Information 100/20 Installation position: Installation position of ball pins for actuating cylinder Parts required Parts Info: Part No. Designation Qty. V04015002U Ball pin 2 ea. PAF912572 Hexagon-head bolt 1 ea. PAF908408 Washer 1 ea. Required tools Tools: Aug 14, 2020 Page 2 of 5 • Torque wrench, 6-50 Nm (4.5-37 ftlb.), e.g. VAG 1331A Torque wrench, 6-50 Nm (4.5-37 ftlb.) AfterSales Service Technical Information 100/20 ENU WKL3 5 Replacing ball pins on rear lid CAUTION Incorrect handling of actuating cylinders • Actuating cylinders can burst • Risk of eye injuries • Risk of bruising The actuating cylinders must be in idle state in order to remove them. Open the lid. Secure the lid after removing the actuating cylinders to prevent it from closing accidentally. Do not use force when opening the actuating cylinders due to the high internal pressure. Work Procedure: Information To prevent the lid from closing accidentally, use a suitable engine and gearbox jack or support. 1 Loosen actuating cylinder at the ball pin on the body at the left and right. 1.1 Insert a screwdriver between the safety clip Loosening actuating cylinder -1- and rear lid actuating cylinder Loosening actuating cylinder -2-. 1.2 Lift the safety clip by levering the screwdriver. The safety clip remains on the rear lid actuating cylinder. 1.3 Pull rear lid actuating cylinder off the ball pins Loosening actuating cylinder -Arrow-. Loosening actuating cylinder AfterSales Aug 14, 2020 Page 3 of 5 5 Service WKL3 ENU 2 Technical Information 100/20 Replace ball pins on the rear lid at the left and right. 2.1 Unscrew and dispose of ball pin Replacing ball pins -1-. 2.2 Pre-compress the sealing duct in the body. To do this, tighten the hexagon-head bolt Replacing ball pins -2- (Part No. P908408) with the washer Replacing ball pins -3(Part No. P91257201) at the screw point of the ball pin to the specified tightening torque. Wait 5 minutes before loosening the hexagon-head bolt and pre-compress it again to the specified tightening torque. Tightening torque 30 Nm (22 ftlb.) 2.3 Unscrew hexagon-head bolt with washer and repeat the procedure on the other side of the vehicle. Replacing ball pins 2.4 Unscrew hexagon-head bolt Installing ball pins -1- with washer Installing ball pins -2- and dispose of it Installing ball pins -Arrow-. 2.5 Tighten new ball pins Installing ball pins -3to the specified tightening torque. Tightening torque 25 Nm (19 ftlb.) Installing ball pins Aug 14, 2020 Page 4 of 5 AfterSales Service Technical Information 3 4 5 100/20 ENU WKL3 5 Secure actuating cylinder at the ball pin on the body at the left and right. 3.1 Push safety clip on fully as far as its end position Installing safety clips. 3.2 Press in actuating cylinder at the ball pin on the body and check that the safety clips are engaged correctly. Safety clip must be placed directly on the head of the actuating cylinder for the rear lid. Checking function of actuating cylinder for rear lid 4.1 Installing safety clips Open and close the rear lid several times to check that the rear lid actuating cylinders are working properly and were installed correctly. 4.2 Open the rear lid fully. The actuating cylinders must secure the rear lid in open position. 4.3 Close the rear lid. The rear lid must engage in the initial catch of the closing aid and the closing aid must close the rear lid securely. Enter the campaign in the Warranty and Maintenance booklet. Warranty processing Scope 1: Working time: Labor time: 57 TU Replacing ball pins on rear lid Parts required: V04015002U Ball pin 2 ea. PAF912572 Hexagon-head bolt 1 ea. PAF908408 Washer 1 ea. Damage Code WKL3 066 000 2 Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2020 Porsche Cars North America, Inc. AfterSales Aug 14, 2020 Page 5 of 5