B20-021
Service Bulletin Details
Public Details for: B20-021
"service bulletin - the motor power inverter (mpi), also known as the intelligent inverter unit (iiu), may fail over time due to a defective solder joint. This failure may result in one or more of the following dtc(s): -P1440 (mpi module o
- 2013 -
Models from 2013
2013 ACURA ILX HYBRID |
Service Bulletin December 18, 2020 20-021 Version 1 Warranty Extension: 2013 ILX Hybrid Motor IMA Motor Power Inverter (MPI) AFFECTED VEHICLES Year 2013 Model ILX Hybrid Trim Level ALL VIN Range Check the iN VIN status for eligibility. BACKGROUND The motor power inverter (MPI), also known as the intelligent inverter unit (IIU), may fail over time due to a defective solder joint. This failure may result in one or more of the following DTC(s): P1440 (MPI Module Output Circuit Malfunction) P1437 (MPI Module Short Circuit) P15A5 (Motor Current Sensor Circuit Malfunction) P0A78 (MPI Module Internal Circuit Malfunction) P0AE1 (Bypass Contractor Malfunction) P0A3C (Motor Control Module (MCM) Overheating) P0A3F (Motor Rotor Position Sensor Circuit Malfunction) P0DA8 (MPI Module Voltage Malfunction) P1634 (MPI Module Signal Circuit Malfunction) P0AEE (MPI Internal Circuit Malfunction) P0A27 (High Voltage Contactor Stays Activated) American Honda is extending the warranty coverage of the motor power inverter (MPI) on these vehicles to 15 years from the original date of purchase or 150,000 miles, whichever comes first. CLIENT NOTIFICATION Owners of affected vehicles will be sent a notification of this campaign. Do an iN VIN status inquiry to make sure the vehicle is shown as eligible. CORRECTIVE ACTION Do an all-DTC check and replace the MPI if any of the DTC(s) listed under INSPECTION PROCEDURE are stored. CLIENT INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Acura automobile dealer. © 2020 American Honda Motor Co., Inc. – All Rights Reserved Page 1 of 11 PARTS INFORMATION Part Name Intelligent Inverter Unit (IIU) (Motor Power Inverter [MPI]) Part Number 061B0-RW0-A00 Quantity 1 Tool Number OTCHON5999 Quantity 1 TOOL INFORMATION Tool Name Insulated Tool Kit WARRANTY CLAIM INFORMATION Operation Number 1181EH Description Do an all-DTC check, and replace the MPI. (Includes clearing DTCs.) Flat Rate Time 1.5 hr Defect Code 6Y800 Symptom Code B9700 Template ID B20021A Failed Part Number 1B200-RW0-000 Skill Level: Repair Technician INSPECTION PROCEDURE 1. Connect an i-HDS, and do an ALL DTC check. Are any of these DTCs listed? P1440 P1437 P15A5 P0A78 P0AE1 P0A3C P0A3F P0DA8 P1634 P0AEE P0A27 Yes – Replace the MPI unit. Go to REPAIR PROCEDURE. No - This service bulletin does not apply, continue with normal system troubleshooting. Page 2 of 11 REPAIR PROCEDURE The IMA motor power cables carry high voltage when the engine is running or the IMA system is energized. To avoid serious injury from electrical shock, do not start the engine with the IMA motor power cables disconnected. NOTE This repair procedure contains the removal of the IMA PCU. The IMA is a high-voltage system. You must be familiar with the IMA system before working on or around it. Make sure you have read the IMA System Service Precautions before doing repairs or service. 1. Disconnect the negative and positive 12-volt battery terminals. 2. Remove the rear seat cushion bolt. 3. Push down on the rear seat cushion, pull out the seat hook handles to release the hooks, and remove the rear seat cushion. Page 3 of 11 4. Remove the rear seat side bolster bolt. NOTE The left side is shown; repeat the step on the right side. 5. Remove the rear seat side bolster. Page 4 of 11 6. Remove all of the rear head restraints. 7. Release the rear center seat belt from the guide. 8. Remove the rear seat back bolts. 9. Lift the rear seat-back to release the wire loops with collars from the brackets. Page 5 of 11 10. Remove the battery module switch lid. 11. Turn the battery module switch to OFF, make sure you can see the bolt, then wait at least 5 minutes to let the PDU capacitors discharge. 12. Remove the IPU cover. Page 6 of 11 13. Remove the power cable terminal cover. 14. Disconnect the connector, then the four cables from the DC-DC converter, and wrap the end of the cables with insulating tape. NOTE Check the position of the U, V, and W phase cables and label them before disconnecting them. Page 7 of 11 15. Remove the clip, ground cable, cables, and connectors from the PCU as shown. NOTE Use insulated tools for this procedure. 16. Remove the PCU assembly. Page 8 of 11 17. Remove the junction board assembly . 18. Remove the bolts and clips. 19. Remove disconnect the connectors, then remove the IMA inverter cover. Page 9 of 11 20. Remove the cover, then remove the IMA inverter busbars 21. Remove the insulator, then remove the busbars. Page 10 of 11 22. Remove the phase motor current sensor and the U, V, and W busbars. 23. Remove the MPI module and install the new MPI module. 24. Install all removed parts in the reverse order of removal. 25. Clear all DTCs. END Page 11 of 11