07-006-16

Service Bulletin
Mazda North American Operations
Irvine, CA 92618-2922
© 2016 Mazda Motor of America, Inc.
Subject:
Bulletin No:
07-006/16
Last Issued:
12/12/2016
A/C BLOWS WARM AIR
2016 CX-3, 2016 MAZDA2 - A/C BLOWS WARM AIR
APPLICABLE MODEL(S)/VINS
2016 Mazda2 vehicles with VINs 3MD DJ ****** 100050 through 108941 (produced from December 19, 2014
through July 31, 2016)
2016 CX-3 USA/Mexico vehicles with VINs JM1 DK ****** 103784 through 151377 (produced from June 01,
2015 through July 31, 2016)
2016 CX-3 Canada vehicles with VINs JM1 DK ****** 100037 through 151377 (produced from March 09, 2015
through July 31, 2016)
DESCRIPTION
Some customers may complain about warm air from the climate control vents. This may be caused by improper
brazing (A) of the evaporator (B), causing a refrigerant leak from the joint between the tubes (C) and the header
(D).
Before Improvement
Customers having this concern should have their vehicle repaired using the following repair procedure.
Page 1 of 5
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.
Bulletin No: 07-006/16
Last Issued: 12/12/2016
© 2016 Mazda Motor of America, Inc.
REPAIR PROCEDURE
1. Verify customer concern.
2. Use a dealer supplied manifold gauge tool to check the A/C refrigerant charge. Refer to MS3 online Workshop Manual REFRIGERANT PRESSURE CHECK. Is the A/C refrigerant charge low?
• Yes - Go to step 3.
• No - This Service Information is not applicable. Refer to MS3 online Workshop Manual NO COOL AIR
[FULL-AUTO AIR CONDITIONER].
3. Use a dealer supplied UV leak detection tool. Is there a trace of fluorescent liquid at the A/C unit drain hose
end?
•
•
NOTE: UV fluorescent leak detection dye is added at the factory.
Yes - Go to step 4.
No - This Service Information is not applicable. Refer to MS3 online Workshop Manual NO COOL AIR
[FULL-AUTO AIR CONDITIONER].
4. Replace the A/C evaporator. Refer to MS3 online Workshop Manual A/C UNIT REMOVAL/INSTALLATION.
NOTE: When replacing the evaporator, add compressor oil of approximately 40 ml {40 cc, 1.4 fl oz}. Refer
to MS3 online Workshop Manual REFRIGERANT CHARGING.
5. Verify repair.
SPECIAL SERVICE TOOL(S)
Part Number
Description
Dealer Supplied
A/C Manifold Gauge
Dealer Supplied
UV leak detection tool
Page 2 of 5
Bulletin No: 07-006/16
Last Issued: 12/12/2016
© 2016 Mazda Motor of America, Inc.
PART(S) INFORMATION
Part Number
Description
Qty.
Notes
DD2F-61-J10A
EVAPORATOR
1
CX-3
DB5H-61-J10A
EVAPORATOR
1
Mazda2
Non Reusable Part
D09W-68-162
TRIM CLIP
2
Non Reusable Part
9YA0-11-003A
BOLT, STEERING WHEEL
1
B455-32-099B
BOLT, INTERMEDIATE
SHAFT LOWER
1
D10J-32-099
BOLT, INTERMEDIATE
SHAFT UPPER
1
Non Reusable Part
Non Reusable Part
9YA0-20-682
BOLT, DASHBOARD
2
Page 3 of 5
Bulletin No: 07-006/16
Last Issued: 12/12/2016
© 2016 Mazda Motor of America, Inc.
BBM4-61-J17
O-RING, COOLER PIPE LOW
AND EXPANSION VALVE
2
GJ6A-61-J19
O-RING, COOLER PIPE
HIGH
1
Non Reusable Part
Non Reusable Part
GJ6E-61-J19
O-RING, EXPANSION VALVE
1
Non Reusable Part
BP4K-61-242
CLIP, HEATER PIPE
2
5555-FG-002
A/C REFRIGERANT
As needed
---
40 ml
One bottle contains
250ml but just 40ml is to
be refill for the
evaporator
replacement.
D1Y1-61-K39
COMPRESSOR OIL
NOTE: Modified part can be distinguished by its black circled marking as shown below.
Page 4 of 5
Bulletin No: 07-006/16
Last Issued: 12/12/2016
© 2016 Mazda Motor of America, Inc.
WARRANTY INFORMATION
NOTE:
•
•
•
This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
This repair will be covered under Mazda’s New Vehicle Limited Warranty term.
Additional diagnostic time cannot be claimed for this repair.
CX-3
Mazda2
Warranty Type
A
A
Symptom Code
59
59
Damage Code
9G
9G
DD2F-61-J10A
DB5H-61-J10A
1
1
XXMASARX / 3.2 Hrs.
XXMASARX / 3.2 Hrs.
Part Number Main Cause
Quantity
Operation Number / Labor
Hours:
Refrigerant Charge / Lagor
XXMATXRX / 0.7 Hrs.
NOTE:
•
•
Claim the replacement parts as related parts.
Claim the compressor oil cost for 40 ml as sublet: Z9 by attaching its purchasing invoice showing
the price & the oil containing volume per bottle.
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