TS45-SR-2101
Service Bulletin Details
Public Details for: TS45-SR-2101
Service bulletin for 21v454 recall
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Models from 2021
| 2021 TEMSA TS45 |
Models from 2020
| 2020 TEMSA TS45 |
Models from 2019
| 2019 TEMSA TS45 |
Models from 2018
| 2018 TEMSA TS45 |
Models from 2017
| 2017 TEMSA TS45 |
Models from 2016
| 2016 TEMSA TS45 |
Models from 2015
| 2015 TEMSA TS45 |
Models from 2014
| 2014 TEMSA TS45 |
SERVICE BULLETIN Subject: Replacement of the roof hatches' wires and clips. Bulletin Type: Recall Bulletin No: TS45-SR-2101 PQR No:500000006779 Rev No: 0 Ref. No: 700003906 Vehicle Model:TS45 Flat Rate Time / Code: 120 min Date of issue: 07.07.2021 Modify Before: 07.07.2022 What to do with off coming parts: What to do with outstanding parts of previous revision: ☐Scrap ☐Return ☐Use with additional parts ☐On consignment ☒No outstanding parts ☒ Scrap ☐Return ☐Use with additional parts ☐On consignment ☐No off coming parts Description of Modification: Replacement of the roof hatches' wires and clips with new ones sent in the SB kit. Bulletin Responsible: İsmail Kırang Published & Approved By: Gökhan Avcılar SERVICE BULLETIN SAFETY INSTRUCTIONS 1. Mechanical Requested Dress Code WARNINGS: Dress properly to avoid personal injury and damage to the vehicle. Always wear protective clothing. Do not wear any worm or loose-fitting clothing. Remove jewelry before starting to work. In case of long hair, use hairmet The illustration on the left shows some of correct and incorrect clothing Remove all sharp accessories before starting to work. (For example: belt, clock, neck etc.) 2. Protect Seats Before Starting Seats, trimming, upholstery, stuff and carpeting should be protected with appropriate coverings. 3. Welding On the Chasis a) Always disconnected batteries (starting with negative pole) b) Disconnect connectors of electrical and electronic equipment (electronic control units, sensors and actuators) if they are less than 2 meters away from the chasiss part to be welded or the grounding line of welding euipment. c) Disconnect engine and vehicle. d) The grounding line must never be connected to vehicle components such as engines, axles and springs. To avoid risk of damaging parts such as bearings or springs, arc formation must not be allowed on these parts e) Grounding line must take good contact and be placed as close as possible to part to be welded. f) Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and temperatures higher than 70C g) Ignition key should be removed. h) Reconnect in reversed order of disconnecting. Ensure that a good grounding line is made between chassis, engine and cover. SERVICE BULLETIN Excluded Part List Qty Unit of Measure Old Wire 2 Pieces Old Clips 2 Pieces Qty Unit of Measure No Part No Part Name 1 RP229100-12Y 2 RP229100-13Y Picture Included Part List No Part No Part Name 1 RP229100-12Y Stainless wire 2 Pieces 2 RP229100-13Y Stainless clip 4 Pieces Picture NOTE: Materials of Henkel terostat 8550 cleaner (p/n TM900000HY) and Henkel terostat MS 939 sealent (p/n SM-54Y) used in the 10th instruction item below must be supplied locally and added to the cost of the service bulletin. [Metni yazın] TECHNICAL INSTRUCTIONS Replacement of roof hatches' wires and clips with new ones sent in the SB kit. 1. To be able to carry out service bulletin application, take the vehicle to safety area and shut off the engine and turn off battery main switch (See Figure-1) Figure-1 2. See two roof hatches on the vehicle roof (see Figure-2) [Metni yazın] SERVICE BULLETIN Figure- 2 Front and rear roof hatches. 3. Screw off the safety cover screws by using a rechargeable screwdriver with phillips bit no.2. Then remove "the roof hatch release handle" by turning it counterclockwise direction. And finally dismantle the cover (see Figure-3). Figure -3 [Metni yazın] SERVICE BULLETIN 4. Cut the wire of the roof hatch at the point seen in Figure-4 by a flush cutter and remove the knob at the endpoint. Then pull and remove the wire. Figure-4 5. Screw off the crosshatch handle's screws by using a rechargeable screwdriver with phillips bit no.2, then remove the handle (see Figure-5) Handle screws Figure-5 [Metni yazın] 6.a) Prepare the new stainless wire by mounting the new stainless clip at its endpoint with a screwdriver tipped the bit no. 2 as seen in Figure-6a. on b) Pass the new wire with clip through the circle on the mechanism and then the hole the plastic cover as seen in Figure-6b. Figure-6a Pass the new wire with clip through the circle on the mechanism and then the hole on the plastic cover. Figure-7 Figure-6b [Metni yazın] 7. Pass the wire through the inside of plastic roof hatch cover (see the dashed line in Figure 7) . Hold the wire dismantled handle's gap. Then pass through the wire the small hole on the plastic cover as seen in 3rd photo of Figure-7 handle's gap wire small hole Figure-7 8. Pass the wire across the inside of the roof hatch and reeve it into the hole at the frame of the roof hatch (see Figure-8). Figure-8 [Metni yazın] 9. Get on the roof of the vehicle and take the wire going out of the frame hole and bind it to the red handle by using the new clamp (see Figure-9) Figure-9 10. Clean the hole area the wire passed through in the roof hatch frame by Henkel Terostat 8550 cleaner (p/n TM900000HY) or if it can't be provided, use alcohol or another cleaner. Then seal the the hole by using sealant of Henkel terostat ms939 (p/n SM-54Y) and sealent gun very carrefully ! This is very important to prevent the water leakage from outside into the vehicle (see Figure-10) Figure-10 [Metni yazın] NOTE: Materials of Henkel terostat 8550 cleaner (p/n TM900000HY) and Henkel terostat MS 939 sealent (p/n SM-54Y) used in the 10th instruction item must be supplied locally and added to the cost of the service bulletin. 11. Finally, remount the roof hatch safety cover, the release handle, and handle to their places. Apply all this replacement process for both roof hatches of a vehicle. LABOUR RATE BREAKDOWN Time (min) 10 Application Tool and vehicle preparation Replacement of the 1st roof hatch on the vehicle 50 Replacement of the 2nd roof hatch on the vehicle 50 Sealing process on the vehicle roof 10 Total 120 TOOLS [Metni yazın] No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 VIN Country NLTEJXU81E1000003 USA NLTEJXU88F1000002 USA NLTEJXM82L1000315 USA NLTEJXM80L1000314 USA NLTEJXM89L1000313 USA NLTEJXM84L1000302 USA NLTEJXM82L1000301 USA NLTEJXM80L1000300 USA NLTEJXM84L1000297 USA NLTEJXM82L1000296 USA NLTEJXM80L1000295 USA NLTEJXM89L1000294 USA NLTEJXM96K1000292 USA NLTEJXM83K1000287 USA NLTEJXM81K1000286 USA NLTEJXM8XK1000285 USA NLTEJXM88K1000284 USA NLTEJXM86K1000283 USA NLTEJXM84K1000282 USA NLTEJXM82K1000281 USA NLTEJXM80K1000280 USA NLTEJXM84K1000279 USA NLTEJXM82K1000278 USA NLTEJXM80K1000277 USA NLTEJXM89K1000276 USA NLTEJXM87K1000275 USA NLTEJXM85K1000274 USA NLTEJXM83K1000273 USA NLTEJXM81K1000272 USA NLTEJXM8XK1000271 USA NLTEJXM88K1000270 USA NLTEJXM81K1000269 USA NLTEJXM8XK1000268 USA NLTEJXM88K1000267 USA NLTEJXM86K1000266 Canada NLTEJXM84K1000265 USA NLTEJXM82K1000264 USA NLTEJXM80K1000263 USA NLTEJXM89K1000262 USA [Metni yazın] No. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 VIN Country NLTEJXM87K1000261 USA NLTEJXM85K1000260 USA NLTEJXM89K1000259 USA NLTEJXM87K1000258 USA NLTEJXM85K1000257 USA NLTEJXM83K1000256 USA NLTEJXM81K1000255 USA NLTEJXM8XK1000254 USA NLTEJXM88K1000253 USA NLTEJXM86K1000252 USA NLTEJXM84K1000251 USA NLTEJXM82K1000250 USA NLTEJXM86K1000249 USA NLTEJXM84K1000248 USA NLTEJXM82K1000247 USA NLTEJXM80K1000246 USA NLTEJXM89K1000245 USA NLTEJXM87K1000244 USA NLTEJXM85K1000243 USA NLTEJXM83K1000242 USA NLTEJXM81K1000241 USA NLTEJXM8XK1000240 USA NLTEJXM83K1000239 USA NLTEJXM81K1000238 USA NLTEJXM81J1000237 USA NLTEJXM8XJ1000236 USA NLTEJXM88J1000235 USA NLTEJXM84K1000234 USA NLTEJXM82K1000233 USA NLTEJXM80K1000232 USA NLTEJXM89K1000231 USA NLTEJXM87K1000230 USA NLTEJXM82J1000229 USA NLTEJXM80J1000228 USA NLTEJXM89J1000227 USA NLTEJXM87J1000226 USA NLTEJXM85J1000225 USA NLTEJXM81K1000224 USA NLTEJXM81J1000223 USA NLTEJXM88K1000222 USA NLTEJXM86K1000221 USA NLTEJXM84K1000220 Canada NLTEJXM8XJ1000219 USA NLTEJXM88J1000218 USA [Metni yazın] No. 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 VIN Country NLTEJXM86J1000217 USA NLTEJXM84J1000216 USA NLTEJXM82J1000215 USA NLTEJXM80J1000214 USA NLTEJXM89J1000213 USA NLTEJXM87J1000212 USA NLTEJXM85J1000211 USA NLTEJXM83J1000210 USA NLTEJXM87J1000209 USA NLTEJXM85J1000208 USA NLTEJXM83J1000207 USA NLTEJXM81J1000206 USA NLTEJXM8XJ1000205 USA NLTEJXM88J1000204 USA NLTEJXM86J1000203 USA NLTEJXM84J1000202 USA NLTEJXM82J1000201 USA NLTEJXM80J1000200 USA NLTEJXM88J1000199 USA NLTEJXM86J1000198 USA NLTEJXM84J1000197 USA NLTEJXM82J1000196 USA NLTEJXM80J1000195 USA NLTEJXM89J1000194 USA NLTEJXM87J1000193 USA NLTEJXM85J1000192 USA NLTEJXM83J1000191 USA NLTEJXM81J1000190 USA NLTEJXM85J1000189 USA NLTEJXM83J1000188 USA NLTEJXM81J1000187 USA NLTEJXM8XJ1000186 USA NLTEJXM88J1000185 USA NLTEJXM86J1000184 USA NLTEJXM84J1000183 USA NLTEJXM82J1000182 USA NLTEJXM80J1000181 USA NLTEJXM89J1000180 USA NLTEJXM82J1000179 USA NLTEJXM80J1000178 USA NLTEJXM89J1000177 USA NLTEJXM87J1000176 USA NLTEJXM85J1000175 USA NLTEJXM83J1000174 USA [Metni yazın] No. 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 VIN Country NLTEJXM81J1000173 USA NLTEJXM8XJ1000172 USA NLTEJXM88J1000171 USA NLTEJXY80H1000170 USA NLTEJXY84H1000169 USA NLTEJXY82H1000168 USA NLTEJXY80H1000167 USA NLTEJXY89H1000166 USA NLTEJXY87H1000165 USA NLTEJXY85H1000164 USA NLTEJXY83H1000163 USA NLTEJXY81H1000162 USA NLTEJXY8XH1000161 USA NLTEJXM83J1000160 USA NLTEJXY81H1000159 USA NLTEJXY8XH1000158 USA NLTEJXY88H1000157 USA NLTEJXY86H1000156 USA NLTEJXY84H1000155 USA NLTEJXY82H1000154 USA NLTEJXY80H1000153 USA NLTEJXY89H1000152 USA NLTEJXY87H1000151 USA NLTEJXY85H1000150 USA NLTEJXY87H1000148 USA NLTEJXY89H1000149 USA NLTEJXY85H1000147 USA NLTEJXY83H1000146 USA NLTEJXY81H1000145 USA NLTEJXY8XH1000144 USA NLTEJXY88H1000143 USA NLTEJXY86H1000142 USA NLTEJXY84H1000141 USA NLTEJXY82H1000140 USA NLTEJXY86H1000139 USA NLTEJXY84H1000138 USA NLTEJXY82H1000137 USA NLTEJXY80H1000136 USA NLTEJXY89H1000135 USA NLTEJXY87H1000134 USA NLTEJXY85H1000133 USA NLTEJXY83H1000132 USA NLTEJXY81H1000131 USA NLTEJXY8XH1000130 USA [Metni yazın] No. 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 VIN Country NLTEJXY85G1000129 USA NLTEJXY83G1000128 USA NLTEJXY81G1000127 USA NLTEJXY8XG1000126 USA NLTEJXY88G1000125 USA NLTEJXY86G1000124 USA NLTEJXY84G1000123 USA NLTEJXY82G1000122 USA NLTEJXY80G1000121 USA NLTEJXX87G1000120 USA NLTEJXX80G1000119 USA NLTEJXX89G1000118 USA NLTEJXX87G1000117 USA NLTEJXX85G1000116 USA NLTEJXX83G1000115 USA NLTEJXX81G1000114 USA NLTEJXX8XG1000113 USA NLTEJXX88G1000112 USA NLTEJXX86G1000111 USA NLTEJXX84G1000110 USA NLTEJXX88G1000109 USA NLTEJXX86G1000108 USA NLTEJXX84G1000107 USA NLTEJXX82G1000106 USA NLTEJXX80G1000105 USA NLTEJXX89G1000104 USA NLTEJXX87G1000103 USA NLTEJXX85G1000102 USA NLTEJXX83G1000101 USA NLTEJXX81G1000100 USA NLTEJXX89G1000099 USA NLTEJXX87G1000098 USA NLTEJXX85G1000097 USA NLTEJXX83G1000096 USA NLTEJXX81G1000095 USA NLTEJXX8XG1000094 USA NLTEJXX88G1000093 USA NLTEJXX86G1000092 USA NLTEJXX84G1000091 USA NLTEJXX82G1000090 USA NLTEJXX86G1000089 USA NLTEJXX84G1000088 USA NLTEJXX82G1000087 USA NLTEJXX80G1000086 USA [Metni yazın] No. 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 VIN Country NLTEJXX89G1000085 USA NLTEJXX87G1000084 USA NLTEJXX85G1000083 USA NLTEJXX83G1000082 USA NLTEJXX81G1000081 USA NLTEJXX8XG1000080 USA NLTEJXX83G1000079 USA NLTEJXX81G1000078 USA NLTEJXX8XG1000077 USA NLTEJXX86G1000075 USA NLTEJXY8XG1000076 USA NLTEJXX84G1000074 USA NLTEJXX82G1000073 USA NLTEJXX80G1000072 USA NLTEJXX89G1000071 USA NLTEJXX87G1000070 USA NLTEJXX80G1000069 USA NLTEJXX89G1000068 USA NLTEJXX87G1000067 USA NLTEJXX85G1000066 USA NLTEJXX83G1000065 USA NLTEJXX81G1000064 USA NLTEJXX8XG1000063 USA NLTEJXU84F1000059 USA NLTEJXU82F1000058 USA NLTEJXX88G1000062 USA NLTEJXX86G1000061 USA NLTEJXX84G1000060 USA NLTEJXU80F1000057 USA NLTEJXU89F1000056 USA NLTEJXU87F1000055 USA NLTEJXU85F1000054 USA NLTEJXU83F1000053 USA NLTEJXU81F1000052 USA NLTEJXU8XF1000051 USA NLTEJXU88F1000050 USA NLTEJXU81F1000049 USA NLTEJXU8XF1000048 USA NLTEJXU88F1000047 USA NLTEJXU86F1000046 USA NLTEJXU84F1000045 USA NLTEJXU82F1000044 USA NLTEJXU80F1000043 USA NLTEJXU89F1000042 USA [Metni yazın] No. 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 VIN Country NLTEJXU87F1000041 USA NLTEJXU85F1000040 USA NLTEJXU89F1000039 USA NLTEJXU87F1000038 USA NLTEJXU85F1000037 USA NLTEJXU83F1000036 USA NLTEJXU81F1000035 USA NLTEJXU8XF1000034 USA NLTEJXU88F1000033 USA NLTEJXU86F1000032 USA NLTEJXU84F1000031 USA NLTEJXU82F1000030 USA NLTEJXU86F1000029 USA NLTEJXU84F1000028 USA NLTEJXU82F1000027 USA NLTEJXU80F1000026 USA NLTEJXU89F1000025 USA NLTEJXU87F1000024 USA NLTEJXU85F1000023 USA NLTEJXU83F1000022 USA NLTEJXU81F1000021 USA NLTEJXU8XF1000020 USA NLTEJXU83F1000019 USA NLTEJXU81F1000018 USA NLTEJXU8XF1000017 USA NLTEJXU88F1000016 USA NLTEJXU86F1000015 USA NLTEJXU84F1000014 USA NLTEJXU82F1000013 USA NLTEJXU80F1000012 USA NLTEJXU89F1000011 USA NLTEJXU87F1000010 USA NLTEJXU80F1000009 USA NLTEJXU89F1000008 USA NLTEJXU87F1000007 USA NLTEJXU85F1000006 USA NLTEJXU85E1000005 USA NLTEJXU83E1000004 USA