MC230221
Service Bulletin Details
Public Details for: MC230221
Gear shift assistant is not working. Damaged wire(s) in the main wiring harness.
Models from 2021
2021 BMW F 750 GS |
2021 BMW F 850 GS |
2021 BMW F 850 GS ADVENTURE |
2021 BMW F 900 R |
2021 BMW F 900 XR |
Models from 2020
2020 BMW F 750 GS |
2020 BMW F 850 GS |
2020 BMW F 850 GS ADVENTURE |
2020 BMW F 900 R |
2020 BMW F 900 XR |
Models from 2019
2019 BMW F850GS |
8/3/2021 23 02 21_GEAR SHIFT ASSISTANT NOT WORKING (BREAK IN WIRE) SIB 23 02 21 GEAR SHIFT ASSISTANT NOT WORKING (BREAK IN WIRE) 2021-07-09 This Service Information Bulletin replaces SI 23 02 21 dated April 2021. MODEL Model K80 K81 K82 K83 K84 Model Description F 750 GS F 850 GS F 850 GSA F 900 R F 900 XR SITUATION Gear Shift Assistant (i.e. quick-shifter / clutch-less shifting) is not working. Damaged wire(s) in the main wiring harness (see Figure 1 and Figure 2). Figure 1: External break Figure 2: Internal Damage Copyright ©2021 MOTORRAD USA, a division of BMW of North America, LLC. All Rights Reserved 1/3 8/3/2021 23 02 21_GEAR SHIFT ASSISTANT NOT WORKING (BREAK IN WIRE) Note: Please also read TIS Bulletin 23 01 18 for more information on Gear Shift Assistant faults. PROCEDURE In a customer complaint case, a TSARA case with a relevant description of the damage is to be created, including an image of the main wiring harness label. Following wiring harness repair, check that the cable to the Gear Shift Assistant is laid correctly (see Figure 3). The elongated length (from clip to plug end) is 110 mm in all K8x models. Figure 3: Wire Routing PARTS INFORMATION Copyright ©2021 MOTORRAD USA, a division of BMW of North America, LLC. All Rights Reserved 2/3 8/3/2021 23 02 21_GEAR SHIFT ASSISTANT NOT WORKING (BREAK IN WIRE) Obtain and confirm the part numbers for your specific vehicle by entering the chassis number in ETK which takes into account specific equipment and/or options. Additional parts like gaskets, hardware and chemicals may be required for the complete repair. Part Number 12 52 7 549 033 12 52 7 545 860 61 13 8 366 247 61 12 6 946 211 12 51 7 508 831 Socket housing (4-pin) Bushing contact Strand sealing Cable (grey; 0.35 mm²) Corrugated tubing WARRANTY INFORMATION Covered under the terms of the BMW New Vehicle Limited Warranty for Motorcycles, if applicable. QUESTIONS REGARDING THIS BULLETIN Technical inquiries Warranty inquiries Parts inquiries Contact the BMW Technical Support Group via TSARA Submit an IDS ticket to the Warranty Department Submit an IDS ticket to the Motorrad Parts Department Supporting Materials insert_drive_file Figure 1 External Break.jpg insert_drive_file damaged wiring harness.jpg insert_drive_file Figure 2 internal damage.jpg picture_as_pdf Figure 3 Wire Routing for K8x.pdf picture_as_pdf 23 02 21 Gear Shift Assistant not working (break in wire).pdf Copyright ©2021 MOTORRAD USA, a division of BMW of North America, LLC. All Rights Reserved 3/3 8/3/2021 Figure 1 External Break.jpg (920×1632) https://tisnet.bmwgroup.net/sib_attachments/Figure 1 External Break.jpg 1/1 8/3/2021 damaged wiring harness.jpg (640×480) https://tisnet.bmwgroup.net/sib_attachments/damaged wiring harness.jpg 1/1 8/3/2021 Figure 2 internal damage.jpg (1600×1200) https://tisnet.bmwgroup.net/sib_attachments/Figure 2 internal damage.jpg 1/1 CABLE ROUTING FOR ALL K8X MODELS (110MM STRETCHED LENGTH) 08/09/20 EX-VC-2 Service Information Bulletin Manual Gearbox, Transmission July 9, 2021 23 02 21 GEAR SHIFT ASSISTANT NOT WORKING (BREAK IN WIRE) This Service Information Bulletin replaces SI 23 02 21 dated April 2021. MODEL E-Series K80 K81 K82 K83 K84 Model Description F 750 GS F 850 GS F 850 GSA F 900 R F 900 XR SITUATION Gear Shift Assistant (i.e. quick-shifter / clutch-less shifting) is not working. Damaged wire(s) in the main wiring harness (see Figure 1 and Figure 2). Figure 1: External break © 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third parties for distribution. All pricing subject to change. Page | 1 Figure 2: Internal Damage Note: Please also read TIS Bulletin 23 01 18 for more information on Gear Shift Assistant faults. PROCEDURE In a customer complaint case, a TSARA case with a relevant description of the damage is to be created, including an image of the main wiring harness label. Following wiring harness repair, check that the cable to the Gear Shift Assistant is laid correctly (see Figure 3). The elongated length (from clip to plug end) is 110 mm in all K8x models. Figure 3: Wire Routing © 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third parties for distribution. All pricing subject to change. Page | 2 PARTS INFORMATION Obtain and confirm the part numbers for your specific vehicle by entering the chassis number in ETK which takes into account specific equipment and/or options. Additional parts like gaskets, hardware and chemicals may be required for the complete repair. Part Number 12 52 7 549 033 12 52 7 545 860 61 13 8 366 247 61 12 6 946 211 12 51 7 508 831 Socket housing (4-pin) Bushing contact Strand sealing Cable (grey; 0.35 mm²) Corrugated tubing WARRANTY INFORMATION Covered under the terms of the BMW New Vehicle Limited Warranty for Motorcycles, if applicable. QUESTIONS REGARDING THIS BULLETIN Technical inquiries Warranty inquiries Parts inquiries Contact the BMW Technical Support Group via TSARA Submit an IDS ticket to the Warranty Department Submit an IDS ticket to the Motorrad Parts Department © 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third parties for distribution. All pricing subject to change. Page | 3