A6022582065731_1

Technical Service Bulletin
60 Sunroof frame modification
60 22 58 2065731/1 January 8, 2022.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
Q3, Q8, and
Audi e-tron 2019 – 2022
quattro
All
Not Applicable
Audi e-tron
Sportback
quattro
All
Not Applicable
2020 –
2022
Condition
Customer states:
Various complaints where the technical solution is to replace the front sunroof glass panel or sunroof frame.
Workshop findings:
If it is necessary to replace the front sunroof glass panel or sunroof frame for any reason, it may be necessary to
modify the sunroof frame.
Technical Background
The development progression of the sunroof assembly has changed such that the replacement components,
specifically the sunroof frame and front sunroof glass panel, may require a modification to complete the assembly
compatibility.
Production Solution
Replacement parts for the front sunroof glass panel and sunroof frame, which will not require modification, are
currently in development.
Service
© 2022 Audi of America, Inc.
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of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
1. If the sunroof frame and/or front sunroof glass
panel require replacement the water guidance
washer on the sunroof mechanism pivot
protrudes to the extent that the rubber “skirt’ on
the front glass panel also protrudes creating
interference between the glass panel and the
Figure 1. Front sunroof glass panel side skirt deformed due
sunroof opening. This interference can prevent
to a protruding water guidance washer.
the front glass panel closing sequence from
completing.
2. Figure 2 shows the location of the “skirt”
protrusion from the water guidance washer.
Figure 2. Front sunroof glass panel side skirt protrusion
from an unmodified water guidance washer.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
3. Figure 3 shows the water guidance washer with
the front sunroof glass panel removed.
Figure 3. Water guidance washer on the front frame
mechanism pivot.
4. Remove the front sunroof glass panel. Using a
small pair of diagonal cutters (side cutters) trim
away the water guidance washer. The washer
must be cut back such that it protrudes no
greater than the pivot pin. Perform this
operation to both sides.
Figure 4. Diagonal cutters (side cutters).
© 2022 Audi of America, Inc.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
5. Figure 5 shows the removed water guidance
washer trimmed below the pivot pin. Since this
pivot pin is concealed by the front sunroof glass
panel “skirt” it is not necessary to smooth the
edges of the cut surfaces.
Figure 5. Water guidance washer on the front frame
mechanism pivot.
6.
Note:
During the modification procedure exercise extreme caution not to scratch or otherwise damage the
surrounding metal components of the sunroof frame and lifting mechanism. Surround the area being
modified with masking tape if necessary.
7.
Note:
Ensure that all plastic fragments from the water guidance washer created during the modification are
removed completely. Use a vacuum cleaner if necessary. Stray plastic fragments from this modification that
remain will cause permanent damage to the sunroof frame mechanism.
8. Reinstall the front sunroof glass panel and adjust it according to the specifications in ElsaPro. Remember to
set the sunroof panel and rollershade end stop adaptation after reassembly using the sunroof panel and
rollershade switches. Refer to TSB 2054505: 60 Sunroof glass panel or sunroof rollershade do not operate for
instructions.
Warranty
Claim Type:
© 2022 Audi of America, Inc.
• 110 up to 48 Months/50,000 Miles.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
• G10 for CPO Covered Vehicles – Verify Owner.
• If the vehicle is outside of any warranty, this Technical Service Bulletin is
informational only.
Service Number:
6028
Damage Code:
0010
Labor Operations:
Glass tilting roof panel (front) remove and
60 39 19 00
reinstall.
See SRT with
associated
operations
Perform modification to water guidance washer 60 28 50 99
10 TU
– Both sides
Diagnostic Time:
Claim Comment:
GFF – Perform sunroof end stop adaptation
0150 0000
10 TU
Road test prior to the service procedure
No allowance
0 TU
Road test after the service procedure
No allowance
0 TU
As per TSB #2065731/1
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
Additional Information
The following Technical Service Bulletin(s) will be necessary to complete this procedure:
• TSB 2054505: 60 Sunroof glass panel or sunroof rollershade do not operate.
© 2022 Audi of America, Inc.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
All part and service references provided in this TSB (2065731) are subject to change and/or removal. Always check
with your Parts Department and/or ETKA for the latest information and parts bulletins. Please check the Repair
Manual for fasteners, bolts, nuts, and screws that require replacement during the repair.
©2022 Audi of America, Inc. All rights reserved. The information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time
without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
© 2022 Audi of America, Inc.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.