22-NA-007

Bulletin No.:
Service Bulletin
Date:
22-NA-007
March, 2022
TECHNICAL
Subject:
Poor Engine Performance in Extremely Cold Weather Conditions for LE2 Engines,
Charge Air Cooler (CAC) Icing - Malfunction Indicator Lamp (MIL) Illuminated, DTC
P0299, P0234, P0236, P2227, P00C7 Set
Brand:
Model:
Chevrolet
Cruze
Model Year:
VIN:
from
to
from
to
2016
2019
—
—
Engine:
Transmission:
1.4L
Turbo (LE2)
—
Involved Region or Country
North America
Condition
Some customers may comment that when driving short distances and/or slow speed
driving cycles, their vehicle experiences one or several of the following conditions within
the first 10 to 15 minutes of vehicle operation in extremely cold weather conditions (-18°C
or less / 0°F or less):
• Loss of power
• Hesitation on acceleration
• Stalling condition
• May also notice a Malfunction Indicator Lamp illuminated
• After driving for a period of time, the driveability issues seem to diminish.
This condition may also cause an increase in crankcase pressure, creating oil leaks at
seals and gaskets.
Technicians may find one or more of the following DTCs set:
• P0234
• P0236
• P0299
• P2227
• P00C7
Cause
This condition may be caused by ice accumulation in the charge air cooler (CAC),
restricting air flow to the throttle body.
Correction
If any of the above conditions are present, allow time for possible ice build up in the CAC
to melt by allowing the vehicle to thaw in a warm environment.
If there is a check engine light with a P0234 or P0299 DTC during cold weather driving,
refer to Turbocharger/Supercharger Boost Sensor Inspection below.
– Frozen oil/water contaminant in the Turbocharger Wastegate Regulator Solenoid Valve
(TCV) is often concurrent with vehicle operating conditions that cause CAC freezing. If
either DTC P0234 or P0299 is set, refer to PIP5812C for Turbocharger Wastegate
Regulator Solenoid Valve Inspection. Cleaning or replacing the TCV solenoid should
be performed in addition to CAC protection measures specified in this bulletin.
Follow the Service Procedure below once the vehicle has had time to thaw.
Copyright 2022 General Motors LLC. All Rights Reserved.
Page 2
March, 2022
Important: Allow time for the vehicle to thaw in a warm
environment to avoid damaging or breaking parts that
may be required to be re-installed.
Service Procedure
4171562
1. Remove the CAC (2) and drain any moisture built
up. Refer to Charge Air Cooler Replacement in SI.
Important: Do Not perform an oil change if the oil
change was recently done.
• If the oil change was recently done and no
signs of moisture have been confirmed,
proceed to step 3.
• If the oil change was not previously done or
moisture has been found in the oil, proceed
with procedure.
2. Perform an oil change. Refer to Engine Oil and Oil
Filter Replacement in SI.
Bulletin No.: 22-NA-007
Bulletin No.: 22-NA-007
March, 2022
Page 3
Turbocharger/Supercharger Boost
Pressure Sensor Inspection
Important: Only perform steps 1-5 if DTC P0299
is set.
4108751
1. Remove the turbocharger Air Pressure sensor (3).
Refer to Turbocharger/Supercharger Boost
Pressure Sensor Replacement in SI.
4910683
Important: Due to the sensitivity of the sensor, Do Not
use any chemical cleaners including water and Do Not
use compressed air to remove contaminates.
2. Inspect the sensor for any contaminates.
Page 4
March, 2022
•
5020216
3. Allow time for any ice build-up to melt by placing
the sensor port down.
4. Clean the sensor with a clean towel.
5. Install the sensor. Refer to Turbocharger/
Supercharger Boost Pressure Sensor
Replacement in SI.
Engine Control Module Programming
Important: Updated Engine Control Module
calibration: The updated calibration will enable a
revised transmission shift pattern during cold weather
operation which does not use overdrive as frequently.
As a result, the customer may notice elevated engine
RPMs during highway operation. This operating mode
will reduce the potential for ice to build up inside the
charge air cooler, and the potential for setting P0299 or
P0234 diagnostic codes.
Caution: Before downloading the update files, be sure
the computer is connected to the internet through a
network cable (hardwired). DO NOT DOWNLOAD or
install the files wirelessly. If there is an interruption
during programming, programming failure or control
module damage may occur.
• Ensure the programming tool is equipped with the
latest software and is securely connected to the
data link connector. If there is an interruption
during programming, programming failure or
control module damage may occur.
• Stable battery voltage is critical during
programming. Any fluctuation, spiking, over
voltage or loss of voltage will interrupt
programming. Install a GM Authorized
Programming Support Tool to maintain system
voltage. Refer to www.gmdesolutions.com for
further information. If not available, connect a fully
charged 12V jumper or booster pack disconnected
from the AC voltage supply. DO NOT connect a
battery charger.
Bulletin No.: 22-NA-007
Follow the on-screen prompts regarding ignition
power mode, but ensure that anything that drains
excessive power (exterior lights, HVAC blower
motor, etc) is off.
• Please verify that the radio time and date are set
correctly before inserting USB drive into vehicle
for programming, otherwise an error will result.
• Clear DTCs after programming is complete.
Clearing powertrain DTCs will set the Inspection/
Maintenance (I/M) system status indicators to NO.
Important: The service technician always needs to
verify that the VIN displayed in the TLC left side drop
down menu and the top center window match the VIN
plate of the vehicle to be programmed prior to using
Service Programming System 2 (SPS2) for
programming or reprogramming a module.
• For the TLC application, service technicians need
to always ensure that the power mode (ignition) is
“ON” before reading the VIN from the vehicle’s
VIN master module and that they do not select a
VIN that is already in the TLC application memory
from a previous vehicle.
• If the VIN that shows up in the TLC top center
window after correctly reading the VIN from the
vehicle does not match the VIN plate of the
vehicle, manually type in the VIN characters from
the vehicle VIN plate into the TLC top center
window and use these for programming or
reprogramming the subject module with the
correct vehicle VIN and software and/or
calibrations.
• The Engine Control Module (ECM) is the master
module (for VIP vehicles) that TLC reads to
determine the VIN of the vehicle. If the VIN read
from the vehicle by TLC does not match the VIN
plate of the vehicle, the ECM also needs to be
reprogrammed with the correct VIN, software and
calibrations that match the vehicle’s VIN plate.
• The Body Control Module (BCM) is the master
module (for GEM vehicles) that TLC reads to
determine the VIN of the vehicle. If the VIN read
from the vehicle by TLC does not match the VIN
plate of the vehicle, the BCM also needs to be
reprogrammed with the correct VIN, software and
calibrations that match the vehicle’s VIN plate.
Bulletin No.: 22-NA-007
March, 2022
Page 5
Caution: Be sure the VIN selected in the drop down
menu (1) is the same as the vehicle connected (2)
before beginning programming.
5743643
Important: If the vehicle VIN DOES NOT match, the
message below will be shown.
5877000
Page 6
March, 2022
Bulletin No.: 22-NA-007
5644477
Important: Techline Connect screen shown above.
Important: If the same calibration/software warning is
noted on the TLC or SPS Summary screen, select OK
and follow screen instructions. After a successful
programming event, the Warranty Claim Code (WCC) is
located in the Service Programming System dialogue
box of the SPS Summary screen. Document the WCC
on the job card. No further action is required. Refer to
the Warranty Information section of the bulletin.
1. Reprogram the ECM. Refer to K20 Engine Control
Module: Programming and Setup in the Service
Manual.
Bulletin No.: 22-NA-007
March, 2022
Page 7
5644478
Note: The screenshot above is an example of module
programming and may not be indicative of the specific
module that is being programmed. Module selection
and VIN information have been blacked out.
Important: To avoid warranty transaction rejections,
you MUST record the warranty claim code provided on
the Warranty Claim Code (WCC) screen shown above
on the job card. Refer to callout 1 above for the location
of the WCC on the screen.
2. Record the Warranty Claim Code on the job card
for warranty transaction submission.
Page 8
March, 2022
Grille Winter Cover Installation
Bulletin No.: 22-NA-007
For Vehicles Equipped with RS Package - Grille
Cover Modification
5946388
Warning: Remove grille cover during temperatures
above 32°F/ 0°C to prevent engine and transmission
overheating. Remove grille cover before towing a
trailer of any size. Failure to do so will decrease
transmission cooling efficiency and possibly cause
damage to the drivetrain.
Install the service winter grille cover around the front
bumper to prevent ice-build in the CAC. The installation
instructions will be provided with the service part.
6002837
1. Starting at the outer tabs of the grille cover,
measure 1 inch from the inside edge of the tab as
shown in the graphic above and draw a line.
Bulletin No.: 22-NA-007
March, 2022
6002926
2. Utilizing a cutoff tool, cut along the marks.
Page 9
6002947
3. Dry fit the tabs into the lower fascia molding to
ensure proper fit.
4. Proceed to install the grille cover on the vehicle as
shown in the Instruction Sheet provided with
the part.
Page 10
March, 2022
Parts Information
Description
Model Year
Part
Number
Qty
Cover, Grille
Winter
2016–2018
42819129
1
2019
42819130
1
Filter, Oil
Oil
2016-2019
Refer to the Electronic Parts
Catalog (EPC).
Warranty Information
Important: Warranty coverage code E2 applies for this
module programming event. ECM reprogramming is
covered for 8 years/80,000 miles (U.S.) or 8 years/
130,000 km (Canada).
For vehicles repaired under the Powertrain coverage,
use the following labor operation. Reference the
Applicable Warranties section of Investigate Vehicle
History (IVH) for coverage information.
Bulletin No.: 22-NA-007
Labor
Operation
Description
Labor Time
4088338*
Charge Air Cooler and IAPT
Draining and Cleaning
1.4 hrs
Add
Winter Grille Cover
Installation
0.2 hr
Add
Oil Change
0.3 hr
2888368**
Engine Control Module Reprogramming with SPS for
Cruze
0.3 hr
*This is a unique Labor Operation for bulletin use only.
Important: **To avoid warranty transaction rejections,
carefully read and follow the instructions below:
• The Warranty Claim Code must be accurately entered
in the “SPS Warranty Claim Code” field of the
transaction.
• When more than one Warranty Claim Code is
generated for a programming event, it is required to
document all Warranty Claim Codes in the “Correction”
field on the job card. Dealers must also enter one of the
codes in the “SPS Warranty Claim Code” field of the
transaction, otherwise the transaction will reject. It is
best practice to enter the FINAL code provided by
SPS/SPS2.
Warranty Claim Code Information Retrieval
If the SPS Warranty Claim Code was not recorded on
the Job Card, the code can be retrieved in the SPS
system as follows:
1. Open TLC on the computer used to program the
vehicle.
2. Select and start SPS2.
3. Select Settings.
4. Select the Warranty Claim Code tab.
The VIN, Warranty Claim Code and Date/Time will be
listed on a roster of recent programming events. If the
code is retrievable, dealers should resubmit the
transaction making sure to include the code in the SPS
Warranty Claim Code field.
Version
3
Modified
Released January 11, 2022
January 14, 2022 – Changed Winter Grille Cover Installation and Oil Change to Add
conditions in the Warranty Information section.
March 15, 2022 – Updated the Engine Control Module Programming section and added
an RS Package Grille Cover Modification section.
GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these
technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper
service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do a
job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your
vehicle will have that condition. See your GM dealer for information on whether your vehicle may benefit from the
information.
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