No. 158-21
Service Bulletin Details
Public Details for: No. 158-21
Information on wmm2 - replacing upper trailing arm on front axle.
- 2021 -
Models from 2021
2021 PORSCHE CAYENNE |
Service Technical Information 158/21 ENU WMM2 4 WMM2 – Replacing Upper Trailing Arm on Front Axle (Workshop Campaign) Model Line: Cayenne (9YA / 9YB) Model Year: 2021 Concerns: Front-axle trailing arm, top right Information: There is a possibility that trailing arms installed on the top right of the front axle on the affected vehicles do not meet the required specifications. If this is the case, contact with the air-spring strut can occur on vehicles with an air suspension system. As a result, the air-spring strut could be damaged and lose pressure. Action required: Replace upper right trailing arm on front axle. Affected Vehicles: Only vehicles assigned to the campaign (see also PCSS Vehicle Information). AfterSales May 13, 2022 Page 1 of 11 4 Service Technical Information ENU 158/21 WMM2 Installation Position: 1 Installation position of upper right trailing arm on front axle – Upper right trailing arm on front axle (replace) Required parts and materials Information The required parts and materials must be determined based on the scope of the campaign scope assigned to the respective vehicle. For an overview of the campaign scopes, see Technical Information 'Warranty processing' Required tools Tools: May 13, 2022 Page 2 of 11 • • • • • • • 9229/1 - Puller hook T40183 - Insert tool VAS 6826 - Steering wheel balance VAS 6918 - Quick-clamping unit Tie-wrap pliers, e.g. VAS 6927 - Tie-wrap pliers Suitable engine and gearbox jack, e.g. VAS 6931 - Engine and gearbox jack Torque wrench, 2-10 Nm (1.5-7.5 ftlb.), e.g. V.A.G 1783 - Torque wrench, 2-10 Nm (1.5-7.5 ftlb.) AfterSales Service Technical Information • • • • 158/21 ENU WMM2 4 Torque wrench, 6-50 Nm (4.5-37 ftlb.), e.g. V.A.G 1331A - Torque wrench, 6-50 Nm (4.5-37 ftlb.) Torque wrench, 40-200 Nm (29.5- 147.5 ftlb.), e.g. VAG 1332 Torque wrench, 40-200 Nm (29.5- 147.5 ftlb.) 9900 - PIWIS Tester 3 Battery charger with a current rating of at least 90 A, e.g. VAS 5908 - Battery charger 90A Additional tools required when replacing the air-spring strut: • • • T10149 - Support 3424 - Spreader VAS 6935 - Pole terminal puller Additional tools required for calibrating driver assistance systems: • • • • • • VAS 6430/1A - Adjustment device with reflector VAS 6430/3 - ACC reflector mirror VAS 6350/2A - Spacing laser VAS 6350A - Calibration unit VAS 6430/4 - Lane Departure Warning calibration board VAS 6430/6 - Enhanced night vision calibration unit Replacing upper right trailing arm on front axle Work Procedure: 1 Remove right front wheel. Workshop Manual '440519 Removing and installing wheel' 2 Only for vehicles with air suspension system: Check air-spring strut for damage. If there are signs of abrasion on the air suspension bellows near the rear trailing arm Damage to front right air-spring strut, replace air-spring strut. Workshop Manual '433019 Removing and installing front air-spring strut' 3 Replace upper trailing arm. Workshop Manual '401519 Removing and installing upper trailing arm ' 4 Install right front wheel. Workshop Manual '440519 Removing and installing wheel' Information The camber on the front axle cannot be adjusted, but must be centered evenly within the tolerance range by moving the front-axle carrier. AfterSales Damage to front right air-spring strut May 13, 2022 Page 3 of 11 4 Service Technical Information ENU 158/21 WMM2 If the camber on the front axle must be adjusted, first adjust the front-axle carrier and screw it to the body using the old fastening screws and then replace all relevant fastening screws one after the other with new screws. 5 Perform suspension alignment. Workshop Manual '449503 Performing front and rear suspension alignment' 6 Enter the campaign in the Warranty and Maintenance booklet. Warranty processing Information The working times specified below were determined specifically for carrying out this campaign and may differ from the working times published in the PCSS Labor Operation List. Scope 1 - 20: Not relevant. The campaign cannot be invoiced using this scope. Scope 21: Replacing upper right trailing arm on front axle Relevant for • Cayenne (9YA/9YB) with steel chassis (M-no. 1BA, 1BH) Labor time: Replacing upper right trailing arm on front axle Includes: Raising and lowering the vehicle Removing and installing front right wheel Checking upper right trailing arm Removing and installing cover for front underbody cover Removing and installing front-axle support Perform front suspension alignment Adjusting vehicle at the front Calibrating steering-angle sensor for PSM Teaching power steering gear Labor time: 273 TU Parts required: May 13, 2022 Page 4 of 11 958407510C Upper wishbone, rear right – Front axle 1 ea. PAF91221601 Hexagon-head bolt, M10 x 85 – Wishbone to body 1 ea. AfterSales Service Technical Information 158/21 ENU WMM2 PAF00072900 Hexagon socket head bolt, M8 x 20 – Front underbody cover 3 ea. PAF005372 Cheese head bolt with multiple-tooth head – Front-axle support to front-axle carrier: 2 ea. PAF911511 Hexagon-head bolt (combination) – Front-axle support to front-axle carrier: 4 ea. WHT002305 Square nut – Front-axle support to front-axle carrier: 4 ea. PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 – Front axle carrier on body, front 4 ea. PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 – Front axle carrier on body rear 4 ea. N 91208802 Cheese head bolt with multiple-tooth head – Front-axle support to front-axle carrier: 3 ea. 4 Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste (100 g/ 3.53 oz tube) – Wheel centring surface to wheel hub 0.01 ea. Damage code WMM2 066 000 2 Scope 22: Replacing upper trailing arm on front axle Relevant for • Cayenne (9YA/9YB) with air suspension (M-no. 1BK) Labor time: Replacing upper right trailing arm on front axle Includes: Raising and lowering the vehicle Removing and installing front right wheel Checking upper right trailing arm Removing and installing cover for front underbody cover Removing and installing front-axle support Perform front suspension alignment Adjusting vehicle at the front Calibrating steering-angle sensor for PSM Teaching power steering gear Labor time: 324 TU Parts required: AfterSales May 13, 2022 Page 5 of 11 4 Service Technical Information ENU 158/21 WMM2 958407510C Upper wishbone, rear right – Front axle 1 ea. PAF91221601 Hexagon-head bolt, M10 x 85 – Wishbone to body 1 ea. PAF00072900 Hexagon socket head bolt, M8 x 20 – Front underbody cover 3 ea. PAF005372 Cheese head bolt with multiple-tooth head – Front-axle support to front-axle carrier: 2 ea. PAF911511 Hexagon-head bolt (combination) – Front-axle support to front-axle carrier: 4 ea. WHT002305 Square nut – Front-axle support to front-axle carrier: 4 ea. PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 – Front axle carrier on body front 4 ea. PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 – Front axle carrier on body rear 4 ea. N 91208802 Cheese head bolt with multiple-tooth head – Front-axle support to front-axle carrier: 3 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste (100 g/ 3.53 oz tube) – Wheel centring surface to wheel hub 0.01 ea. Damage code WMM2 066 000 2 Scope 23: Replacing air suspension strut and upper right trailing arm on front axle. Relevant for • Cayenne (9YA/9YB) with air suspension (M-no. 1BK) Labor time: Replacing air suspension strut and upper right trailing arm on front axle. Includes: Raising and lowering the vehicle Removing and installing front right wheel Checking upper right trailing arm Removing and installing cover for front underbody cover Removing and installing front-axle support Perform front suspension alignment Adjusting vehicle at the front Calibrating steering-angle sensor for PSM Teaching power steering gear May 13, 2022 Page 6 of 11 AfterSales Labor time: 510 TU Service Technical Information 158/21 ENU WMM2 4 Parts required: 958407510C Upper wishbone, rear right – Front axle 1 ea. PAF91221601 Hexagon-head bolt, M10 x 85 – Wishbone to body 1 ea. PAF00072900 Hexagon socket head bolt, M8 x 20 – Front underbody cover 3 ea. PAF005372 Cheese head bolt with multiple-tooth head – Front-axle support to front-axle carrier: 2 ea. PAF911511 Hexagon-head bolt (combination) – Front-axle support to front-axle carrier: 4 ea. WHT002305 Square nut – Front-axle support to front-axle carrier: 4 ea. PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 – Front axle carrier on body front 4 ea. PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 – Front axle carrier on body rear 4 ea. 9Y0616040C Air spring – front right 1 ea. PAF912603 Hexagon-head bolt with washer M8 x 34 – Air spring to body 3 ea. N 10106402 Hexagon collar nut, self-locking, M12 x 1.5 – Spring strut to spring strut fork 1 ea. N 10272202 Hexagon-head bolt, M12 x 1.5 x 85 – Spring strut to lower trailing arm 1 ea. N 10784702 Hexagon-head bolt (combination), M12 x 1.5 x 95 – Spring strut to spring strut fork 1 ea. PAF001987 Hexagon nut, self-locking with washer, M12 x 1.5 – Spring strut to lower trailing arm 1 ea. 9A700837900 Tie-wrap, A8.0 x 337 – Air guide 2 ea. WHT007061 12 point socket, M10 x 85 – Coupling rod to spring strut (conventional) 1 ea. PAF102861 Hexagon nut – Coupling rod to spring strut (conventional) 1 ea. AfterSales May 13, 2022 Page 7 of 11 4 Service Technical Information ENU 158/21 WMM2 N 91208802 Cheese head bolt with multiple-tooth head – Front-axle support to front-axle carrier: 3 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste (100 g/ 3.53 oz tube) – Wheel centring surface to wheel hub 0.01 ea. Damage code WMM2 066 000 2 Scope 24: Replacing upper trailing arm on front axle Relevant for • Cayenne (9YA/9YB) with air suspension (M-no. 1BK) and PDCC (M-no. 1P7) Labor time: Replacing upper right trailing arm on front axle Includes: Raising and lowering the vehicle Removing and installing front right wheel Checking upper right trailing arm Removing and installing cover for front underbody cover Removing and installing front-axle support Perform front suspension alignment Adjusting vehicle at the front Calibrating steering-angle sensor for PSM Teaching power steering gear Calibrating control unit for distance measuring sensor Calibrating front camera Calibrating Night View Assist Labor time: 393 TU Parts required: May 13, 2022 Page 8 of 11 958407510C Upper wishbone, rear right – Front axle 1 ea. PAF91221601 Hexagon-head bolt, M10 x 85 – Wishbone to body 1 ea. PAF00072900 Hexagon socket head bolt, M8 x 20 – Front underbody cover 3 ea. PAF005372 Cheese head bolt with multiple-tooth head – Front-axle support to front-axle carrier: 2 ea. PAF911511 Hexagon-head bolt (combination) – Front-axle support to front-axle carrier: 4 ea. AfterSales Service Technical Information 158/21 ENU WMM2 WHT002305 Square nut – Front-axle support to front-axle carrier: 4 ea. PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 – Front axle carrier on body front 4 ea. PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 – Front axle carrier on body rear 4 ea. N 10662201 Tie-wrap – Mounting for electric wire harness (PDCC) 1 ea. 4 Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste (100 g/ 3.53 oz tube) – Wheel centring surface to wheel hub 0.01 ea. Damage code WMM2 066 000 2 Scope 25: Replacing air suspension strut and upper right trailing arm on front axle. Relevant for • Cayenne (9YA/9YB) with air suspension (M-no. 1BK) and PDCC (M-no. 1P7) Labor time: Replacing air suspension strut and upper right trailing arm on front axle. Includes: Raising and lowering the vehicle Removing and installing front right wheel Checking upper right trailing arm Removing and installing cover for front underbody cover Removing and installing front-axle support Perform front suspension alignment Adjusting vehicle at the front Calibrating steering-angle sensor for PSM Teaching power steering gear Calibrating control unit for distance measuring sensor Calibrating front camera Calibrating Night View Assist Labor time: 573 TU Parts required: 958407510C Upper wishbone rear right – Front axle 1 ea. PAF91221601 Hexagon-head bolt, M10 x 85 – Wishbone to body 1 ea. AfterSales May 13, 2022 Page 9 of 11 4 Service WMM2 Technical Information ENU 158/21 PAF00072900 Hexagon socket head bolt, M8 x 20 – Front underbody cover 3 ea. PAF005372 Cheese head bolt with multiple-tooth head – Front-axle support to front-axle carrier: 2 ea. PAF911511 Hexagon-head bolt (combination) – Front-axle support to front-axle carrier: 4 ea. WHT002305 Square nut – Front-axle support to front-axle carrier: 4 ea. PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 – Front axle carrier on body front 4 ea. PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 – Front axle carrier on body rear 4 ea. 9Y0616040C Air springs – front right 1 ea. PAF912603 Hexagon-head bolt with washer M8 x 34 – Air spring to body 3 ea. N 10106402 Hexagon collar nut, self-locking, M12 x 1.5 – Spring strut to spring strut fork 1 ea. N 10272202 Hexagon-head bolt, M12 x 1.5 x 85 – Spring strut to lower trailing arm 1 ea. N 10784702 Hexagon-head bolt (combination), M12 x 1.5 x 95 – Spring strut to spring strut fork 1 ea. PAF001987 Hexagon nut, self-locking with washer, M12 x 1.5 – Spring strut to lower trailing arm 1 ea. 9A700837900 Tie-wrap, A8.0 x 337 – Air guide 2 ea. WHT007422 12-point socket, M12 x 85 – Coupling rod to spring strut (PDCC) 1 ea. PAF015081 Hexagon nut – Coupling rod to spring strut (PDCC) 1 ea. N 10662201 Tie-wrap – Mounting for electric wire harness (PDCC) 1 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste (100 g/ 3.53 oz tube) – Wheel centring surface to wheel hub Damage code WMM2 066 000 2 May 13, 2022 Page 10 of 11 AfterSales 0.01 ea. Service Technical Information 158/21 ENU WMM2 4 Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2022 Porsche Cars North America, Inc. AfterSales May 13, 2022 Page 11 of 11