22-NA-114
Service Bulletin Details
Public Details for: 22-NA-114
This service bulletin provides information on forklift and vehicle hoist requirements to support electric vehicle (ev) high voltage battery handling.
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Models from 2022
2022 CHEVROLET BOLT EUV |
2022 CHEVROLET BOLT EV |
2022 CHEVROLET SILVERADO 1500 |
2022 GMC HUMMER EV |
2022 GMC SIERRA 1500 |
Models from 2021
2021 CHEVROLET BOLT EV |
Models from 2020
2020 CHEVROLET BOLT EV |
Models from 2019
2019 CHEVROLET BOLT EV |
2019 CHEVROLET VOLT |
Models from 2018
2018 CHEVROLET BOLT EV |
2018 CHEVROLET VOLT |
Models from 2017
2017 CADILLAC ELR |
2017 CHEVROLET BOLT EV |
2017 CHEVROLET SPARK EV |
2017 CHEVROLET VOLT |
Service Bulletin Bulletin No.: 22-NA-114 Date: May, 2022 INFORMATION Subject: Information on Forklift and Vehicle Hoist Requirements to Support Electric Vehicle (EV) High Voltage Battery Handling (U.S. Only) Brand: Model: Model Year: from to VIN: from to — — Propulsion: Transmission: All Electric Vehicles (EV) All Buick Cadillac Chevrolet All GM Passenger Cars and Trucks 2023 and Prior GMC Involved Region or Country United States Information Important: Service agents must comply with all International, Federal, State, Provincial, and/or Local laws applicable to the activities it performs under this bulletin, including but not limited to handling, deploying, preparing, classifying, packaging, marking, labeling, and shipping dangerous goods. In the event of a conflict between the procedures set forth in this bulletin and the laws that apply to your dealership, you must follow those applicable laws. General Motors LLC (“GM”) is excited about the current electric vehicles in its product line-up as well as future GM electric vehicles coming to market (the “Electric Vehicles”). Electric Vehicles require unique training, equipment and tools to properly sell and service them, including a forklift on the GM dealership premises to assist in the safe handling of High Voltage (“HV”) batteries that power Electric Vehicles and vehicle hoists meeting certain specifications to facilitate servicing Electric Vehicles. This Bulletin applies to all GM dealers that sell or service Electric Vehicles (“GM EV Dealers”) until further notice or until updated via a subsequent communication and sets forth certain specifications and requirements for (1) the forklift(s) that each GM EV Dealer is required to have on premises to assist in the safe handling of HV batteries, and (2) vehicle hoists to service Electric Vehicles. GM EV Dealers must comply with ALL equipment standards, safety procedures, and rules provided by GM, and all applicable federal, state, municipal, provincial, and local laws, statutes, rules, and regulations pertaining to forklift operating and handling HV batteries. Each GM EV Dealer is responsible for ensuring compliance with all such equipment standards, safety procedures, and rules provided by Copyright 2022 General Motors LLC. All Rights Reserved. GM, and all applicable federal, state, municipal, provincial, and local laws, statutes, rules, and regulations. Forklift Properly Trained Personnel Each GM EV Dealer must have a least one (1) employee who is properly trained and licensed to operate a forklift consistent with regulatory requirements in your market on site at the Dealership Premises during all hours of Dealership Operations. ¹GM EV Dealer is responsible for ensuring that the forklift operator is licensed under all applicable federal, state, and local laws and regulations. Required Equipment Due to the size of HV batteries, a forklift meeting the specifications described below is required. Each GM EV Dealer is responsible for obtaining written verification from the forklift manufacturer that the forklift utilized on GM EV Dealer’s premises complies with these requirements. Required Technical Specifications:² ¹Capitalized terms not defined in this Bulletin shall have the meaning prescribed to them in the General Motors Dealer Sales and Service Agreement. Page 2 May, 2022 ² GM strongly recommends, but does not require at this time, that GM EV Dealer obtain a forklift equipped with (1) a Side Shifting Fork Arm Positioner to assist loading HV batteries into shipping container, and (2) lugged tires for inclement weather or uneven surfaces. • Capacity: lift 4250 lbs. with load center of 48 in., at 142 in. height. • Fork Length: must be at least 72 in. / 1828 mm in length, no extensions allowed (See Figure 1). • Fork Width and Thickness: to accommodate the EL-53080 battery lift system and HV battery crate, fork width and thickness must not exceed the dimensions in the following table: Fork Width (W) Fork Thickness (T) < 6.5“ Up to 3“ Thick 6.5“ — 8“ Up to 2.25“ Thick Bulletin No.: 22-NA-114 Figure 2 Forks wider than 8” / 203 mm are incompatible with the EL-53080 battery lift system and HV battery crate. 6082651 Figure 1 EL-53080 Battery Lift System. The arrows indicate pockets where forklift forks will be inserted. Figure 3 6082650 1. Width (W) 2. 6 ft Fork Length (No Extensions) 3. Fork Thickness Isometric views of fork 6082653 Images of EL-53080 Battery Lift System installed on forklift; image on top is crate lid; image on bottom is HV battery. Note: Each forklift manufacturer has its own mass calculation method and height capacity. This document is provided by the forklift manufacturer and should be kept on hand. The GM EV Dealer should work with the forklift manufacturer to determine the best forklift to safely maneuver HV batteries based on the above requirements. Note: Forklift purchase and/or rental expenses are the responsibility of GM EV Dealer and are not covered and/or reimbursable under any warranty. Bulletin No.: 22-NA-114 May, 2022 Important: DO NOT USE TRUCK LIFTGATES FOR LOADING/UNLOADING HV BATTERIES FROM THE TRANSPORTATION TRUCK/TRAILER. Cadillac Requirements Cadillac dealers must purchase or have a long-term lease of the required forklift by June 30, 2022. Short-term, or daily forklift rentals do not satisfy this requirement. Dealers who fail to satisfy this (or any other) requirement by June 30, 2022, will be ineligible to order, sell, or service the Cadillac LYRIQ, or any other upcoming Cadillac electric model until fully compliant with GM’s policies. GMC Requirements GMC Dealers that already purchased an 8000 lb. forklift must provide proof from the forklift manufacturer that the forklift meets the specifications included in this bulletin by June 30, 2022. If the forklift obtained by GMC Dealer does not meet the specifications included in this bulletin, a compliant forklift must be obtained. GMC Dealers that have confirmed “access to a forklift” via Forklift Verification form will need to confirm that the forklift meets the specifications contained in this bulletin and fill out a new verification form affirming that the forklift meets the specifications contained in this bulletin by June 30, 2022. If the forklift that GMC Dealer has access to does not meet the specifications included in this bulletin, a compliant forklift must be obtained. Access to a forklift will only be permissible until March 31, 2023, when the current GMC Electric Models Participation Agreement expires. GMC dealers must purchase or have a long-term lease of the required forklift by April 1, 2023. Short-term, or daily forklift rentals will not satisfy this requirement. Dealers who fail to satisfy this (or any other) Page 3 requirement by April 1, 2023, will be ineligible to order, sell, or service the GMC HUMMER EV, or any other upcoming GMC electric model until fully compliant with GM’s policies Chevrolet Requirements Chevrolet EV dealers must purchase or have a long-term lease of the required forklift by March 31, 2023. Short-term, or daily forklift rentals do not satisfy this requirement. Chevrolet dealers who fail to satisfy this (or any other) EV requirement by March 31, 2023, will be ineligible to order, sell, or service the Silverado EV, Blazer EV, Equinox EV, or any other upcoming Chevrolet electric model until fully compliant with GM’s policies. Failure to use a forklift meeting the specifications set forth herein to handle HV batteries presents a safety risk and will waive the EV Component Limited Warranty covering those HV batteries. Vehicle Hoist Required Equipment • • Vehicle hoist must be US ALI Certified. Hoist arms must reach all lifting points within the safe area of the lifts swing arcs. No hoist arm extensions are permitted to extend the reach. • Hoist arms must not interfere with battery pack removal at the lifting points or the cradle/table on the ground to receive the pack. Refer to the table below for hoist recommendations from Challenger and Rotary that meet these requirements and are available through GM Dealer Equipment (“GMDE”). The hoist manufacturer should be consulted for GM EV Dealer’s particular situation. Challenger Rotary Lift Model in SBS System Challenger Models Optional Adapters Lift Model in SBS System Rotary Models Optional Adapters CLFCL10V3 CL10V3 10315; TFPK ROTSPOA10RTR SPOA10-RA-TRIO NO NO CLFCL10V32 CL10V3-2 10315; TFPK ROTSPOA10RT2 SPOA10-RATRIO-EH2 CLFCL10V33 CL10V3-3 10315; TFPK ROTSPOA10RTS SPOA10-RATRIO-SW NO CLFCL10V3QC CL10V3-QC 10315; TFPK ROTSPOA10RS2 SPOA10-RA-TRIOSWEH2 NO CLFCL10V32QC CL10V3-2-QC 10315; TFPK ROTSPOA10TTR SPOA10-TA-TRIO T100272 CLFCL10V33QC CL10V3-3-QC 10315; TFPK ROTSPOA10TT2 SPOA10-TATRIO-EH2 T100272 CLFCL10V3DPC CL10V3-DPC TFPK ROTSPOA10TTS SPOA10-TATRIO-SW T100272 CLFCL10V32DP CL10V3-2-DPC TFPK ROTSPOA10TS2 SPOA10-TA-TRIOSWEH2 T100272 CLFCL10V33DPC CL10V3-3-DPC TFPK ROTSPO12SW SPO12-SW FJ6225 CLFCL10V3DPCQC CL10V3-DPC-QC TFPK ROTSPO12SW-EH1 SPO12-SW-EH1 FJ6225 CLFCL10V32DPCQC CL10V3-2DPC-QC TFPK ROTSPO12SWE2 SPO12-SW-EH2 FJ6225 Page 4 May, 2022 Challenger Bulletin No.: 22-NA-114 Rotary Lift Model in SBS System Challenger Models Optional Adapters Lift Model in SBS System Rotary Models Optional Adapters CLFCL10V33DPCQC CL10V3-3DPC-QC TFPK ROTSPO12TA SPO12-TA FJ6225 CLFCL12 CL12 TFPK ROTSPO12TAE1 SPO12-TA-EH1 FJ6225 CLFCL121 CL12-1 TFPK ROTSPO12TAE2 SPO12-TA-EH2 FJ6225 CLFCL122 CL12-2 TFPK ROTSPO12-WIDE SPO12-WIDE FJ6225 CLFCL12LCQC CL12-LC-QC TFPK ROTSPO12WIDE-EH1 SPO12-WIDE-EH1 FJ6225 CLFCL12QC CL12-QC TFPK ROTSPO16N1A0 ROTSPO16-CARGO FJ6267 CLFCL121QC CL12-1-QC TFPK SLW210IN0G0 SLW210I-RA NO CLFCL122QC CL12-2-QC TFPK SLW210IN0T0 SLW210I-TA T100272 CLFCL12DPCQC CL12-DPC-QC TFPK SLW210U0G0 SLW210-RA-SW NO CLFCL121DPCQ CL12-1-DPC-QC TFPK SLW210U0T0 SLW210-TA-SW T100272 CLFCL122DPCQ CL12-2-DPC-QC TFPK SLW210U0G3 SLW210-RA-SW-B NO CLFCL163S CL16-3S TFPK SLW210U0T3 SLW210-TA-SW-B T100272 CLFCL163S CL16-2-3S TFPK SLW212IN0T0 SLW212I T100272 — — — SLW212U0T0 SLW212-SW T100272 — — — SLW212U0T3 SLW212-SW-B T100272 GM recommends following the hoist manufacturer’s recommended and/or required maintenance procedures to maintain proper functionality of the hoist. Note: For additional information on requirements, please contact your local District Service Manager (DVM). GM continues to develop cutting edge Electric Vehicles and such continued development may require changes to this specification. GM has the right to modify, amend, or alter these requirements and specifications at any time in its sole business discretion. Appropriate notice of such modification, amendment, or alteration will be provided to GM EV Dealers. GM reserves the right to audit GM EV Dealers to verify compliance with the requirements contained herein and GM EV Dealers agree to permit any designated representative of GM to access and examine the forklift and/or vehicle hoists maintained on GM EV Dealers premises to verify compliance with these requirements and specifications. Version 1 Modified Released May 25, 2022 GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do a job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your GM dealer for information on whether your vehicle may benefit from the information. WE SUPPORT VOLUNTARY TECHNICIAN CERTIFICATION