A2022452063377_1

Service Bulletin Details

Public Details for: A2022452063377_1

This bulletin advises how to identify and repair instances where a vehicle may stops due to a lack of fuel while the fuel gauge shows 1/4 tank or more of fuel.


- 9999 - 2021 - 2020 - 2019 -

Models from 9999
9999 AUDI AUDI
Technical Service Bulletin
20 Fuel level is implausible and/or vehicle judders, DTCs P008700, P046100, P014800, or P310B00 may be stored in
the ECM
20 22 45 2063377/1 June 9, 2022.
Model(s)
Year
A6, and A7
2019 – 2021
A6 allroad, S6,
and S7
VIN Range
Vehicle-Specific Equipment
All
Not applicable
2020 – 2021
RS 6 Avant, A7 e
quattro, and RS 7
2021
Condition
Customer states:
• The vehicle stops due to a lack of fuel, even though the fuel gauge in the cluster still shows ¼ of a tank or
more, and there are miles of range remaining.
Workshop findings:
• The fuel gauge sender is caught on the fuel line in the main chamber (fuel tank).
One or more of the following DTCs may be stored in the engine control module (ECM), J623 (address word 0001):
• P008700: Fuel Rail/System Pressure – Too Low.
• P046100: Fuel Level Sensor “A” Circuit Range/Performance.
• P014800: Fuel Delivery Error.
• P102F00: Torque limitation due to fuel pressure.
Page 1 of 6
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
• P310B00: Fuel low pressure regulation. Fuel pressure outside specification.
Technical Background
The fuel level sender can get caught on internal lines inside the fuel tank causing an inaccurate fuel level to be
displayed in the cluster (Figure 1).
Figure 1. Checking the fuel gauge sender.
Production Solution
An improved fuel level sender has been implemented in production.
Page 2 of 6
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Service
1. Remove the fuel pump flange and inspect the inside of the fuel tank for fuel. If no fuel is present, please
continue with the procedure outlined below.
2. Install a fuel-resistant cable tie around the suction jet pump supply (green) and the vent (red) lines. When the
cable tie is installed, there should be a gap of no more than 5mm between the two internal lines (Figure 2).
Note: DO NOT bundle the blue line into the cable tie with the suction jet pump supply and vent lines.
Figure 2. Suction jet supply and vent lines.
3. Remove the tail of the cable tie, being careful to ensure the tail does not drop into the tank (Figure 3).
Page 3 of 6
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Figure 3. Lines with sufficient gap to prevent rubbing. Please ensure you remove the tail of the cable tie carefully.
Warranty
Claim Type:
• 110 up to 48 Months/50,000 Miles.
• G10 for CPO Covered Vehicles – Verify Owner.
• If the vehicle is outside any warranty, this Technical Service Bulletin is informational
only.
Service Number:
2015
Page 4 of 6
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Damage Code:
0010
Labor Operations:
Electric fuel pump removed + reinstalled
2066 1900
See SRT with
associated
operations
Diagnostic Time:
Install Cable Tie
2066 5999
10 TU
GFF – Checking and clearing fault codes included in
0150 0000
Time stated
existing labor operations
on the
diagnostic
protocol (Max
50 TU)
Claim Comment:
Road test prior to the service procedure
No allowance
0 TU
Road test after the service procedure
0121 0004
10 TU
As per TSB 2063377/1
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number
Part Description
Quantity
See ETKA
Fasteners, Bolts, Nuts, and Screws as needed per the
See ETKA/ELSA
Repair Manual
Page 5 of 6
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
See ETKA
Fuel flange seal
1
Shop Supply
Fuel Resistant Cable Tie
1
Additional Information
All parts and service references provided in this TSB (2063377) are subject to change and/or removal.
©2022 Audi of America, Inc. All rights reserved. The information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time
without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites without the prior expressed written permission of the publisher.
Page 6 of 6
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.


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