A22-019
Service Bulletin Details
Public Details for: A22-019
Models from 2016
2016 HONDA FIT |
Models from 2015
2015 HONDA FIT |
Service Bulletin 22-019 June 1, 2022 Version 1 Carbon Buildup with Misfire DTCs AFFECTED VEHICLES Year Model Trim Level VIN Range 2015 Fit ALL ALL 2016 Fit ALL 3HG……GM700001 thru 3HG……GM704625 JHM……GX000001 thru JHM……GX026880 SYMPTOM The MIL comes on with DTC P0300 (random misfire detected) or P0301–P0304 (cylinder misfire detected). POSSIBLE CAUSE Carbon buildup on the intake valves may be affecting combustion. CORRECTIVE ACTION Application Initial misfire repair If the misfire returns 2015–16 Fit Warranty Extension 22-002 Service Bulletin 22-019, Carbon Buildup with Misfire DTCs repair procedure. PARTS INFORMATION Part Name Part Number Quantity Intake Manifold Gasket 17105-5R0-004 4 Throttle Body Gasket 17107-5R0-004 1 EGR Port Gasket 17108-5R0-004 1 Tool Name Tool Number Quantity Carbon Cleaning Kit* 07AAK-5R7A100 1 TOOL INFORMATION *One kit will be auto-shipped to your dealership before the launch of this bulletin. Additional kits are available through the parts system. NOTE: All information on assembly and contents of the kit are on page 2. CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Honda automobile dealer. © 2022 American Honda Motor Co., Inc. – All Rights Reserved Page 1 of 12 REQUIRED MATERIALS Material Name Part Number Quantity Carbon Cleaner Media (1 box repairs 3 vehicles) 07AAK-5R7A110 1 Masking Tape Commercially available 4 strips NOTE: Using any other type of media could damage the vehicle or might not repair the vehicle correctly. Use only the media listed in the table above for this repair. WARRANTY CLAIM INFORMATION The normal warranty applies. Operation Number 1100A4 Description Clean the intake ports of any carbon buildup. (Includes DTC clear) Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1.6 hr 06901 03217 A22019A 14711-5R7-A00 Skill Level: Repair Technician CARBON CLEANER ASSEMBLY INSTRUCTIONS NOTE: If the carbon cleaner tool is already assembled with new media cleaner, skip to REPAIR PROCEDURE on page 6. 1. Remove all the equipment from the carbon cleaner canister to ensure that the following items are included: • • • • • • Inlet air pressure regulator Nozzle with depth stopper 5R7 intake port adaptor and spacer (can be reordered as 07AAK-5R7A130) Two black silicone universal intake port adaptors and one blue silicone hose coupler. (only the blue silicone coupler is used) Safety goggles Carbon Cleaner Filter (not shown in photo, can be reordered as 07AAK-5R7A120) Page 2 of 12 2. Install the air pressure regulator through the regulator bracket on the outside of the canister. Make sure you tighten the regulator nut to secure it. 3. Install the appropriate air fitting on the air regulator for your shop’s compressor lines. 4. Install the clear tube into the right end of the air regulator. To ensure that it is in place, tug lightly on the tube. Page 3 of 12 5. Install the filter on the rim of the canister. If it’s not on properly, the motor assembly will not close. 6. Fill the canister with new (unused) media to approximately 5 mm to 10 mm from the bottom of the suction hose receptacle. NOTE: Using any other type of media could damage the vehicle or might not repair the vehicle correctly. Use only the media listed in the table above for this repair. Page 4 of 12 7. Install the motor assembly on top of the base. Use the latches on the sides to seal it to the base of the canister. 8. Install the nozzle on the handle assembly and tighten with a 15 mm open-ended wrench. 9. Confirm that the length from the tip of the nozzle to the depth stopper measures 80 mm. If not, adjust the depth stopper so that it is. NOTE: If the depth stopper isn’t correctly adjusted, you may cause damage to the valves and valve stems. Page 5 of 12 10. Insert the suction hose to the suction hose receptacle until you hear a click. Once it is all the way in, lightly tug on it to ensure that it’s properly installed. REPAIR PROCEDURE 1. Remove the intake manifold and insulator. See the service information. 2. Remove the fuel rail cover. NOTE: Do not remove the fuel rail. 3. Raise the vehicle on a lift and remove the right front tire. Page 6 of 12 4. Turn the crankshaft to align the No.1 position at top dead center. The white mark on the crankshaft pulley lines up with the pointer. 5. Confirm the intake valves A and B of cylinder #1 and #2 are closed. 6. Tape off the ports on cylinders #3 and #4 to prevent debris from entering the ports. Page 7 of 12 7. Install the intake port adaptor on cylinders #1 and #2. Use the spacer from the kit and the intake manifold nut to ensure the adaptor is installed correctly. Torque the nut to 24 N·m (18 lb-ft). NOTE: Make sure the tabs on the inside of the adaptor are correctly inside the intake port. If they are not, it will not be flush with the cylinder head. 8. Attach the carbon cleaner suction hose to the port adaptor using the blue silicone hose coupler shown below. NOTE: Make sure the carbon cleaner suction hose is attached to the larger end of the blue silicone hose coupler. Page 8 of 12 9. Confirm the air flow valve on the trigger is closed. 10. Connect a shop air supply hose to the air pressure regulator. 11. Make sure that the air pressure on the air valve gauge reads 80 psi before use. To adjust the pressure, pull the pressure adjustment knob upward, and turn it clockwise or counterclockwise until the pressure is correct. Once it is correct, press it down to relock. Page 9 of 12 12. Turn the suction power switch on the front face to ON. NOTE: If this switch is not ON while you are cleaning the ports, you may damage the valves. 13. Place the nozzle of the handle assembly in the opening of the intake port adapter for cylinder #1. Make sure that the depth stopper is touching the intake port adaptor. Do not apply force onto the depth stopper when inserting the nozzle into the intake port, as it will result in displacement of the depth stopper. Page 10 of 12 ⚠ CAUTION Damage to the surrounding area or injury to yourself may occur if the nozzle is removed from the intake port adaptor during the cleaning process. The media is applied with high pressure from the nozzle. Do not remove the nozzle during the cleaning process. 14. Once the nozzle is in place, open the air flow valve on the handle so that it is vertical. Aim the nozzle at valve A and hold the trigger to start the cleaning process. Clean valve A for 2.5 minutes. Then, aim the nozzle at valve B and repeat the process. NOTE: • • When cleaning the valves, move the nozzle in an up and down motion to ensure a proper cleaning. Do not insert the nozzle past the 80 mm depth stopper. 15. Once you are done with cleaning both valves on a cylinder, switch the air flow valve to the closed position. Keep the suction on for 5 to 10 seconds to extract any remaining media in that cylinder. Once completed with cylinder #1, repeat steps 13 through 15 for cylinder #2 before proceeding to step 16. 16. Turn the suction power switch off, remove the adapter from cylinders #1 and #2 and confirm that the remaining media is removed. If media is still left, turn the suction power switch back on and apply the suction hose directly onto the cylinder head. NOTE: Even after extracting the media in the area, there may be small amounts of media left. This is acceptable to leave. Page 11 of 12 17. Turn the crankshaft pulley clockwise 360 degrees. This will set it to TDC for cylinder #4. Remove the tape and confirm the intake valves for cylinders #3 and #4 are closed. 18. Tape off the intake ports on cylinders #1 and #2 to prevent debris from entering the ports. 19. Repeat steps 7 through 16 for cylinders #3 and #4, then proceed to step 20. 20. Remove the tape. 21. Install all the removed parts in the reverse order of removal. 22. Once the repair is complete, empty the carbon cleaner tool of the used media. NOTE: • • • Do not reuse the used carbon cleaning media. Used media must be removed from the cleaning tool after each repair. (See page 15 for removal instructions.) Clear any DTCs REMOVING THE USED CARBON CLEANER MEDIA 1. Remove the motor assembly off the base of the canister. 2. Inspect the condition of the filter for tears or clogs. Knock off any media that might be stuck on the filter by tapping it. If you notice a lack of performance from the motor assembly, replace the filter. 3. For removal of the old media, dump it out of the base of the canister. For any media in the hose, tilt the canister upside down at about 45 degrees so that media can flow out of the hose. END Page 12 of 12