A3422582067365_1

Service Bulletin Details

Public Details for: A3422582067365_1

This bulletin describes the appropriate repairs in instances where an oil leak is found near the transmission oil cooler.


- 9999 - 2023 - 2022 - 2021 - 2020 - 2019 - 2018 - 2017 -

Models from 9999
9999 AUDI AUDI
Technical Service Bulletin
34 Oil leak near the transmission cooler
34 22 58 2067365/1 July 11, 2022.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
2017 - 2023
May Merge
0GC Transmission
A3, A3 Cabriolet,
S3, TT, TT
Roadster, and
TTS
Condition
Customer states:
An oil leak is noticed under the front of the vehicle.
Workshop findings:
The oil leak traced to the area near the transmission oil cooler at the seam of the case (Figure 1).
Page 1 of 8
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Figure 1. Oil leak at transmission case seam.
Technical Background
Not applicable.
Production Solution
Not applicable.
Page 2 of 8
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Service
• Clean the transmission and oil cooler area thoroughly in the affected area using suitable workshop materials.
• Dry the area of the leak with rags and/or compressed air.
• Using oil leak detection spray (part number: G 001 900 A1 or equivalent powder-based oil leak detector) on the
affected area on gearbox housing.
Note:
Never use leak detection dyes in Audi transmissions.
• Perform a short road test to warm up the gearbox (engine oil temperature at least 80°C) and assess the leak
again (refer to Figure 1, red oval).
• If the leak cannot be traced to the areas below the gear oil cooler/separating joint, this TSB does not apply.
Continue diagnosis of the oil leak without claiming this TSB.
• If the leak can be clearly traced to the area below the gear oil cooler at the separating joint, you must document
your findings with photos that clearly show the leak. Keep the documentation photos with the warranty records
of the repair.
Repair the affected area as described below:
• Audi A3 vehicles: Remove the 12-volt volt battery and battery tray as specified in Workshop Manual. Audi TT
models with a 12-volt volt battery mounted in the trunk do not need the battery removed.
• Remove bolt for housing (Figure 2, red circle). Then check if there is a film of oil in the hole (using a mirror and
flashlight) and on the threads of the removed bolt.
• If there is no film of oil in the hole and/or on the bolt for housing, the gearbox must be replaced according to
the repair manual (Repair option 2 in the Warranty table).
Page 3 of 8
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Note: Audi Technical Assistance contact is not required for this TSB repair. Document your findings with
photos.
• If there is a film of oil in the hole and/or on the bolt for housing, replace the bolt with a new bolt for the
housing (See Required Parts and Tools table below). Tighten bolt for housing (Figure 3) to a torque of 20 Nm +
90° (Repair option 1 in the Warranty table).
• If necessary: Install battery and battery tray (if previously removed) as specified in Workshop Manual.
Figure 2. Housing bolt leak.
Page 4 of 8
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Figure 3. Tightening housing bolt to a torque of 20 Nm + 90°.
• Check gear oil level as specified in Workshop Manual.
• If necessary, top up gear oil as specified in Workshop Manual.
• Perform a short test drive to warm up the gearbox (engine oil temperature at least 80 °C).
• After a waiting time of at least 1 hour, assess the gearbox housing again:
Page 5 of 8
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
• If the gearbox housing is free of leaks, no further work is required. The vehicle can be returned to the
customer.
Warranty
Claim Type:
• 110 Up to 48 Months/50,000 Miles.
• G10 for CPO Covered Vehicles – Verify Owner.
• If vehicle is outside any warranty, this Technical Service Bulletin is
informational only.
Service Number:
3435
Damage Code:
0050
Diagnosis of leak (Repair option 1 and 2)
Labor Operations:
Battery remove + reinstall (A3
2706 1999
60 TU
Remove and install battery tray (A3 5084 1999
80 TU
vehicles only, includes R+R twice)
vehicles only, includes R+R twice)
Check gearbox leak (cleaning,
3435 0199
40 TU
Replace bolt
3435 4199
10 TU
Transmission oil inspect + add
3401 3599
20 TU
tracing powder and test drive)
Repair Option 1
Labor Operations:
Page 6 of 8
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Repair Option 2
Labor Operations:
Replace gearbox
3435 55XX
See SRTs with associated
operations
Diagnostic Time:
GFF
0150 0000
Repair option 1: 0 TU
Repair option 2:
Time stated on diagnostic
protocol
(Max: 40 TU)
Road test prior to service
0121 0002
10 TU
0121 0004
10 TU
procedure
Road test after service procedure
Claim Comment:
As per TSB 2067365/1
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number
Part Description
Quantity
See ETKA
Fasteners, Bolts, Nuts and Screws as needed per the
See ETKA/ELSA
Repair Manual
G 001 900 A1
Oil leak locating spray
Shop supply
Page 7 of 8
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
(or equivalent)
(or equivalent leak detection powder)
N 107 443 04
Pan head bolt w/ multi-point drive, self-locking (Repair
01
Option 1 Only)
See ETKA
Transmission (Repair Option 2 Only)
01
(Order to VIN)
Additional Information
All parts and service references provided in this TSB (2067365) are subject to change and/or removal.
©2022 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time
without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites without the prior expressed written permission of the publisher.
Page 8 of 8
© 2022 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to
other sites, without the prior expressed written permission of the publisher.


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