SC199_TSB_R2

GROUP
Emissions Service
Campaign
MODEL
2019-2021
Multiple Models
with IVT
NUMBER
SC199 (Rev 2, 07/21/2022)
DATE
December 2020
VOLUNTARY EMISSIONS SERVICE CAMPAIGN
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
SUBJECT:
 NOTICE
This bulletin has been revised to include additional information. New/revised sections
of this bulletin are indicated by a black bar in the margin area.
(This bulletin was previously referred as ‘SA424’ or ‘ELE 200’.)
This bulletin provides the procedure to update the Transmission Control Module (TCM) software
logic and, if necessary, replace the Intelligent Variable Transmission (IVT) on certain 20192021MY vehicles listed in the chart below. The affected vehicles may exhibit the illumination of
MIL with the DTC(s) listed below in addition to a lack of acceleration or delay in accelerating due
to transmission slippage. To correct this concern, apply the improved software logic to the CVT
system using the KDS ECU Upgrade function as described in this bulletin and, if necessary,
replace the IVT assembly. For confirmation that the latest reflash has been applied to a vehicle
you are working on, verify the ROM ID using the table on page 4. Before conducting the
procedure, verify the vehicle is included in the list of affected VINs.
DTC(s):
P0730 – Incorrect Gear Ratio
P0731 – Gear 1 Incorrect Ratio
P0741 – Torque Converter Clutch Circuit Performance or Stuck Off
P0867 – Transmission fluid pressure
MY
Model
Production Date
2019-2020
Forte (BDm)
07/09/18 – 04/02/20
2020-2021
Soul (SK3)
11/24/18 – 04/17/20
2021
Seltos (SP2)
11/20/19 – 04/10/20
 NOTICE
To assure complete customer satisfaction, always remember to refer to WebDCS
Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage →
Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be
performed on the vehicle before returning it to the customer.
Page 2 of 13
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
SUBJECT:
Flowchart:
DTC Stored
Vehicle In
(P0730, P0731, P0741,
P0867)
YES
Perform TCM
S/W Upgrade
Replace
IVT/CVT
Assemby
Page 3
Initiate
Resetting Auto
Trans Adaptive
Values
procedure
FAILED
Blinking P on the cluster
and DTC code (P160300)
NO
Perform TCM
S/W Upgrade
Page 3
Initiate
Resetting Auto
Trans Adaptive
Values
procedure
Perform
'Oil-pressure
Characteristics input
(A/T Replacement)
Complete
Auto Trans Adaptive Values
relearn procedure and
Verify the Auto Trans
Adaptive Values learning
was completed on the Data
Analysis screen with KDS.
Complete
Auto Trans Adaptive Values
relearn procedure and
Verify the Auto Trans
Adaptive Values learning
was completed on the Data
Analysis screen with KDS.
SUCCESSFUL
Vehicle Out
Vehicle In DTC(s):
•
•
•
•
P0730 – Incorrect Gear Ratio
P0731 – Gear 1 Incorrect Ratio
P0741 – Torque Converter Clutch Circuit Performance or Stuck Off
P0867 – Transmission fluid pressure
After completing ‘Resetting Auto Trans Adaptive Values’ on the KDS:
•
P160300 – P-Learning Fail (CVT System)
 IMPORTANT
When replacing the IVT/CVT assembly, carefully follow the installation procedure
outlined on KGIS to complete the Auto Trans Adaptive Values learning procedure.
Performing the ‘Oil-pressure Characteristics Input’, refer to the IMPORTANT and
NOTICE boxes on page 10. The adaptive values learning procedure may require that
the engine be shut OFF/ON multiple times until the values are fully learned; start the
vehicle, confirm the vehicle is idling in ‘Park’ without accelerator or brake input and
verify the ‘CVT Learning – P Range’ Current Data reads ‘ON’.
A Vehicle Diagnosis Number (VDN) must be created with at least one of the five (5) DTCs
listed above, prior to IVT replacement. If a VDN is not created, Parts Ordering and
Warranty claim submission issues WILL occur.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 3 of 13
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
SUBJECT:
ECU Upgrade Procedure:
To correct this condition, the ECU should be reprogrammed using the KDS
download, as described in this bulletin.
Upgrade Event Name
494. BD/BDM NU 2.0MPI ATK CVT/IVT DRIVING PERFORMANCE IMPROVEMENT
495. SK3 NU 2.0MPI ATK CVT/IVT DRIVING PERFORMANCE IMPROVEMENT
496. SP2 NU 2.0MPI ATK CVT/IVT DRIVING PERFORMANCE IMPROVEMENT
 NOTICE
•
•
•
•
•
•
•
•
•
A fully charged battery is necessary before ECU upgrade can take place. It is
recommended that a battery charger is used in ECU mode during reflashing or the
use of a fully charged jump starter box connected to the battery.
DO NOT connect any other battery charger to the vehicle during ECU upgrade.
Ensure the KDS or GDS is sufficiently charged prior to reflash.
All ECU upgrades must be done with the ignition key in the ‘ON’ position.
Be careful not to disconnect the VCI-II connected to the vehicle during the ECU
upgrade procedure.
DO NOT start the engine during ECU upgrade.
Do NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU
upgrade.
When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds
before starting the engine.
ONLY use approved ECU upgrade software designated for the correct model and
model year.
 NOTICE
Before attempting an ECU upgrade on any Kia model, make sure to first determine
whether the particular model is equipped with an immobilizer
security system.
Failure to follow proper procedures may cause the PCM to become inoperative after
the upgrade and any claims associated with this repair may be subject to chargeback.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 4 of 13
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
SUBJECT:
 NOTICE
It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the
ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the
parts label affixed to the ECU.
ROM ID INFORMATION TABLE:
Upgrade Event #494 (BDm), #495 (SK3) and #496 (SP2).
Model
EM
Forte
(BDm)
TM
CVT/IVT
Nu 2.0L
MPI
Atkinson
Soul
(SK3)
IMMO
Yes
CVT/IVT
Seltos
(SP2)
(2WD)
ECU P/No.
ROM ID
Previous
New
39171 2ECA0
39171 2ECA1
39171 2ECB0
39171 2ECB1
39171 2ECD0
39171 2ECD1
39171 2ECD2
39171 2ECE0
39171 2ECE1
39171 2ECE2
39173 2ECA0
39173 2ECA1
39173 2ECB0
39173 2ECB1
39173 2ECD0
39173 2ECD1
39173 2ECD2
39173 2ECE0
39173 2ECE1
39173 2ECE2
CBD0N20NS0
CBD0N20NS1
CBD0N20NS2
CBD0N20NS3
CBD0N20NS4
CBD0N20NS5
CBD0N20NS6
CBD0N20NS7
CBD0N20NS8
CBD0N20NS9
39171 2ELA0
39171 2ELA2
39171 2ELB0
39171 2ELC0
39171 2ELC1
39171 2ELC2
39173 2ELB0
39173 2ELC0
39173 2ELC1
39173 2ELC2
CSK0N20NS0
CSK0N20NS1
CSK0N20NS2
CSK0N20NS3
CSK0N20NS4
CSK0N20NS5
CSK0N20NS6
39171 2EPT0
39171 2EPT2
39173 2EPT0
39173 2EPT2
CSP2N20NS0
CSP2N20NS1
CSP2N20NS2
CSP2N20NS3
CSP2N20NS4
CSP2N20NS5
39171 2EPV0
39171 2EPV2
39173 2EPV0
39173 2EPV2
CSP4N20NS0
CSP4N20NS1
CSP4N20NS2
CSP4N20NS3
CSP4N20NS4
CSP4N20NS5
CVT/IVT
Seltos
(SP2)
(4WD)
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM
ID and reference the Information Table as necessary.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 5 of 13
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
SUBJECT:
 NOTICE
Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.
1.
Connect the VCI-II to the OBD-II
connector, located under the driver’s side
of the instrument panel.
 NOTICE
The ECU upgrade function on
KDS operates wirelessly. It is not
necessary to perform the
upgrade via USB cable.
2.
With the ignition ON, turn ON the KDS
tablet. Select KDS from the home screen.
3.
Confirm communication with VCI (A) and
then configure the vehicle (B) using the
AUTO VIN (C) feature.
B
A
 NOTICE
Be sure to perform DTC scan
prior to initializing software
upgrade.
C
4.
Select ECU Upgrade.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 6 of 13
SUBJECT:
5.
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
The KDS will check the server for recently
uploaded Events and then automatically
download Upgrade Event #494 (BDm),
#495 (SK3) or #496 (SP2).
 NOTICE
The vehicle must be identified in
Vehicle Selection to download
an Event for that vehicle.
6.
KDS
screenshot
shown
above
is
for
demonstration purposes only. Events shown in
screenshot are not applicable to this bulletin.
Select Auto Mode.
CAUTION
Do NOT attempt to perform a
Manual Mode upgrade UNLESS
Auto Mode fails. Always follow
the instructions given on the
KDS in either Auto or Manual
mode.
7.
Select the CVT system under the System
selection menu.
D
Touch ID Check (D) and confirm that the
latest update is available.
Select Upgrade Event #494 (BDm),
#495 (SK3) or #496 (SP2) and select
Upgrade to continue.
8.
The ECU upgrade will begin and the
progress of the upgrade will appear on the
bar graph. Upgrade part (1/2) (E) will
download the upgrade event to the VCI-II.
Upgrade part (2/2) (F) will upgrade the
ECU.
CAUTION
E
F
Do not touch the system buttons
(like ‘Back’, ‘Home’, ‘etc.’) while
performing ECU Upgrade.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 7 of 13
SUBJECT:
9.
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
If a “Communication Fail” screen appears,
verify that the VCI-II and KDS are
communicating properly. Touch OK and
restart the procedure from step 4.
 NOTICE
If an error notice continues to
appear or if the upgrade cannot
be
performed,
DO
NOT
disconnect
the
KDS/VCI-II.
Contact GIT America Help Desk
at (888) 542-4371 or Techline.
10. When instructed on the KDS, turn the
ignition OFF for ten (10) seconds then
back on. Touch OK to continue.
11. Once the upgrade is complete, touch OK
to finalize the procedure.
12. When prompted, select YES to check for
Diagnostic Trouble Codes (DTC) and
erase any DTCs stored such as EPS,
ESC, and TPMS that may have been set
during the upgrade.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 8 of 13
SUBJECT:
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
13. Initiate the ‘Resetting Auto Trans
Adaptive Values’ procedure with KDS.
14. Complete the ‘Auto Trans Adaptive
Values’ relearn procedure.
Note: For additional information regarding
TCM Adaptive Values Learning, refer to
the “IVT → IVT Control Systems → Repair
procedures” chapter in the applicable
Shop Manual on KGIS.
15. On the KDS home menu, enter the CVT
module ‘Data Analysis’ screen and verify
the ‘Auto Trans Adaptive Values’ learning
was completed on the Data Analysis
screen with KDS.
Learning
complete
Note: The adaptive values learning
procedure may require that the engine
be shut OFF/ON multiple times until
the values are fully learned; start the
vehicle, confirm the vehicle is idling in
‘Park’ without accelerator or brake
input and verify the ‘CVT Learning – P
Range’ Current Data reads ‘ON’.
16. Start the engine to confirm proper
operation of the vehicle.
17. If MIL with DTC P160300 is present after
verifying and completing the ‘Resetting
Auto Trans Adaptive Values’ procedure,
then proceed to replace the IVT outlined
on page 10.
Learning
complete
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 9 of 13
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
SUBJECT:
Manual Upgrade Procedure:
 NOTICE
The manual upgrade should ONLY be performed if the automatic upgrade fails.
If the automatic upgrade fails, turn the ignition OFF for about 10 seconds then place it
back in the ON position to reset the control unit BEFORE performing manual upgrade.
See table below for Manual Mode passwords.
Manual Mode ECU Upgrade Passwords
Menu
Password
BD/BDM NU 2.0MPI ATK CVT/IVT : 39171/3-2ECA0/A1/B0/B1/D0/D1/D2/E0/E1/E2
9171
SK3 NU 2.0MPI ATK CVT/IVT : 39171/3-2ELA0/A2/B0/C0/C1/C2
3201
SP2 NU 2.0MPI ATK CVT/IVT (2WD) : 39171/3-2EPT0/T2
1320
SP2 NU 2.0MPI ATK CVT/IVT (4WD) : 39171/3-2EPV0/T2
1321
1.
Within the ECU Upgrade screen displayed, select Manual Mode.
2.
Select the CVT system under the System selection menu. Select Upgrade Event #494
(BDm), #495 (SK3) or #496 (SP2) and select Upgrade to continue.
3.
Select the appropriate control unit part number with reference to the ROM ID Information
Table on page 3, and select OK.
4.
Enter the appropriate password from the Manual Mode password table above and select
OK.
5.
The upgrade will begin and the progress of the upgrade will appear on the bar graph.
6.
When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch
OK to continue.
7.
Once the upgrade is complete, touch OK to finalize the procedure.
8.
When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any
DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.
9.
Start the engine to confirm proper operation of the vehicle.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 10 of 13
SUBJECT:
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
Replacement Procedure:
1. Replace the IVT assembly by referring to
the “2.0 MPI NU (ATKINSON) →
Intelligent Variable Transmission (IVT)
System
(Continuous
Variable
Transmission) → Intelligent Variable
Transmission → Repair procedures”
chapter in the applicable Shop Manual on
KGIS.
 IMPORTANT
Transmission cooler requires
flushing for Seltos (SP2) and Soul
(SK3). Flushing for Forte (BDm) is
not required as it features a
cooler/heater system.
 IMPORTANT
1. First initiate the ‘Resetting
Auto Trans Adaptive Values’
procedure on the KDS.
2. Then,
perform
the
‘Oilpressure Characteristics input
(A/T Replacement)’ procedure
on the KDS, select ‘OK’.
Learning
complete
3. Complete the ‘Auto Trans
Adaptive
Values’
relearn
procedure.
4. On the KDS home menu, enter
the
CVT
module
‘Data
Analysis’ screen and confirm
the Adaptive Values have
learned*.
Learning
complete
 NOTICE
Note: The adaptive values learning procedure may require that the engine be
shut OFF/ON multiple times until the values are fully learned; start the vehicle,
confirm the vehicle is idling in ‘Park’ without accelerator or brake input and
verify the ‘CVT Learning – P Range’ Current Data reads ‘ON’.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 11 of 13
SUBJECT:
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
ATTENTION: THE PROOF OF CORRECTION CARD AND CAMPAIGN COMPLETION STICKER
ARE RESTRICTED ONLY TO DEALERS IN THE FOLLOWING STATES:
California, Connecticut, District of Columbia, Maine, Maryland, Massachusetts, New Jersey, New York,
Oregon, Pennsylvania, Rhode Island, Vermont, and Washington. See Parts Information below to order
the Proof of Correction Card and Campaign Completion Label from the PDC.
VEHICLE EMISSION RECALL - PROOF OF CORRECTION CARD
A Vehicle Emission Recall - Proof of Correction card must be filled out for all vehicles registered in
California, Connecticut, Maine, Maryland, Massachusetts, New Jersey, Oregon, Pennsylvania, Rhode
Island, Vermont, Washington, New York and Delaware. Residents of these states, who own an affected
vehicle, will be required to possess a Vehicle Emission Recall - Proof of Correction card as evidence of
voluntary service campaign completion, when they apply for vehicle registration renewal.
WHAT TO DO WITH THE CARD:
The Vehicle Emission Recall - Proof of Correction card must be completed by the Dealership's Service
Manager using a permanent ink pen. A fine point pen is recommended. When filling in the information,
copy the information directly from the vehicle, not the repair order. ALL INFORMATION MUST BE
PRINTED AND NEAT.
NOTE: DO NOT COMPLETE THE CARD UNLESS THE SERVICE CAMPAIGN WORK IS
COMPLETED.
The copy of the card shown below indicates the areas to be filled in. Each area must be filled in. The
completed card should be given to the owner of the vehicle upon completion of the Campaign and
placement of the Campaign Completion Label outlined below.
SC199
UT161 SC199
FILLING OUT AND APPLYING THE CAMPAIGN COMPLETION LABEL (CA and S.177 STATES ONLY):
The dealer must fill in the Dealer Code and Date information fields on the Campaign Completion Label.
Once complete, affix the campaign completion label under the hood of the vehicle, as shown below.
CA and S.177 States Only: Apply SC199
SC199
Campaign Completion Label onto the body in
Dealer Code:
the area next to the shock tower, as shown.
Date:
NOTE: Be sure to clean the mounting
surface to ensure proper label adhesion.
UT160 SC199
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 12 of 13
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
SUBJECT:
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Forte (BDm)
July 9, 2018 to April 2, 2020
Soul (SK3)
November 24, 2018 to April 17, 2020
Seltos (SP2)
November 20, 2019 to April 10, 2020
REQUIRED PART:
Model
Part Name
Forte (BDm)
Figure
Qty.
48000 2H300QQKR
Soul (SK3)
Seltos (SP2)
FWD
P/N (Remanufactured)
48000 2H351QQKR
CVT/IVT
Assembly
1
48000 2H353QQKR
Seltos (SP2)
AWD
48000 2H751QQKR
ALL
(Except
BDm)
Transmission
Cooler Flush
UM013 CH060
ALL*
IVT Fluid
SP-CVT1
UM018 CH130
ALL
Campaign
Completion Label
UT160 SC199
1
Up to
7 Qts.
N/A
SC199
1
Dealer Code:
Date:
UT160 SC199
ALL
Vehicle Emission Recall
Proof of Correction Card
SC199
UT161 SC199
1
UT161 SC199
*May NOT be claimed if a new CVT/IVT assembly was shipped with P/N ending in QQK.
A Vehicle Diagnosis Number (VDN) must be created with at least one of the five (5) DTCs
listed on page 2, prior to IVT replacement. If a VDN is not created, Parts Ordering and
Warranty claim submission issues WILL occur.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020
Page 13 of 13
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT (SC199)
SUBJECT:
WARRANTY INFORMATION:
N Code: N99 C Code: C99
Model
Claim
Type
Causal
P/N
48000
2H300
BDm
48000
2H351
SK3
Qty.
0
0
Repair
Description
Labor Op
Code
Op
Time
Replacement
P/N
Qty.
SC199
DTC Check + TCM S/W Upgrade
+ TCM Learning (Success)
200M05R0
0.3
M/H
N/A
0
DTC Check + IVT Replacement
+ TCM S/W Upgrade
200M05R1
3.3
M/H
DTC Check + TCM S/W Upgrade
+ TCM Learning (Fail)
+ IVT Replacement
48000 2H300QQKR
1
200M05R2
3.4
M/H
SC199
DTC Check + TCM S/W Upgrade
+ TCM Learning (Success)
200034R0
0.3
M/H
N/A
0
DTC Check + IVT Replacement
+ TCM S/W Upgrade
200034R1
3.1
M/H
48000 2H351QQKR
UM013 CH060
1
N/A
0
48000 2H353QQKR
UM013 CH060
1
N/A
0
48000 2H751QQKR
UM013 CH060
1
DTC Check + TCM S/W Upgrade
+ TCM Learning (Fail)
+ IVT Replacement
200034R2
3.2
M/H
SC199
DTC Check + TCM S/W Upgrade
+ TCM Learning (Success)
200034R3
0.3
M/H
DTC Check + IVT Replacement
+ TCM S/W Upgrade
200034R4
3.2
M/H
R
SP2
(FWD)
SP2
(AWD)
48000
2H353
48000
2H751
0
0
DTC Check + TCM S/W Upgrade
+ TCM Learning (Fail)
+ IVT Replacement
200034R5
3.3
M/H
SC199
DTC Check + TCM S/W Upgrade
+ TCM Learning (Success)
200034R3
0.3
M/H
DTC Check + IVT Replacement
+ TCM S/W Upgrade
200034R6
3.7
M/H
DTC Check + TCM S/W Upgrade
+ TCM Learning (Fail)
+ IVT Replacement
200034R7
3.8
M/H
Note: A Vehicle Diagnosis Number (VDN) must be created with at least one of the five (5) DTCs listed
on page 2, prior to IVT replacement. If a VDN is not created, Parts Ordering and Warranty claim
submission issues WILL occur. Use sublet code ‘X1’ and manually enter the reimbursement expense
for UM018 CH130 SP-CVT1 fluid (up to 7qts.) for a total reimbursement cost of $89.30. Refer to Warranty
Bulletin 2020-30 for claim submission procedures.
NOTE: You may receive a transmission with a part number ending in “QQK” when a part number ending in
“QQKR” was ordered. Both part numbers are interchangeable and acceptable in the warranty system.
 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers
should reference SC199 when accessing the WebDCS system.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC199 (Rev 2) Multiple Models December 2020