SC205_TSB
Service Bulletin Details
Public Details for: SC205_TSB
Voluntary emissions service campaign: theta 2.0l t-gdi ulev logic improvement for emissions (sc205) - this bulletin provides the procedure to update the emissions-related logic of the engine control unit (ecu) on some 2016-2020my optima (jf
- 2020 - 2019 - 2018 - 2017 - 2016 -
Models from 2020
2020 KIA OPTIMA |
Models from 2019
2019 KIA OPTIMA |
Models from 2018
2018 KIA OPTIMA |
Models from 2017
2017 KIA OPTIMA |
Models from 2016
2016 KIA OPTIMA |
GROUP MODEL Emissions Service 2016-2020MY Campaign Optima (JFa) w/Theta 2.0L T-GDI ULEV SUBJECT: NUMBER DATE SC205 August 2022 VOLUNTARY EMISSIONS SERVICE CAMPAIGN THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) This bulletin provides the procedure to update the emissions-related logic of the Engine Control Unit (ECU) on some 2016-2020MY Optima (JFa) ULEV vehicles, equipped with 2.0L T-GDI Theta engines, produced from April 21, 2015 through May 22, 2020, in order to improve fuel quantity learning to decrease the deterioration of the rear Oxygen Sensor. To correct this condition, apply the improved logic to the Engine system using the KDS ECU Upgrade function as described in this bulletin. For confirmation that the latest reflash has been applied to a vehicle you are working on, verify the ROM ID using the table on page 3 of this bulletin. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs. Kia Diagnostic System (KDS) NOTICE To assure complete customer satisfaction, always remember to refer to WebDCS Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer. A printed copy is for reference only; publication information can be updated at any time. Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical publications are listed in ‘Service Releases’ and has the latest service information that has been released. Page 2 of 9 THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) SUBJECT: ECU Upgrade Procedure: To correct this condition, the ECU should be reprogrammed using the KDS download, as described in this bulletin. Upgrade Event Name 486. JFA THETA 2.0TGDI ULEV EMISSION LOGIC IMPROVEMENT NOTICE • Confirm a fully charged battery (12.3 volts or higher is necessary) is used or utilize a fully charged jump starter box connected to the battery. • Ensure the KDS GDS is sufficiently charged at 60% or higher prior to reflash. • All ECU upgrades must be performed with the ignition set to the ‘ON’ position unless otherwise stated. • Damaged VCI II units should not be used and promptly replaced. • Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade procedure. • DO NOT start the engine during ECU upgrade. • DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU upgrade. • When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before starting the engine. • ONLY use approved ECU upgrade software designated for the correct application. IMPORTANT It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to the ECU. Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the applicable model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC205 Optima (JFa) August 2022 Page 3 of 9 SUBJECT: THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) ROM ID INFORMATION TABLE: Upgrade Event #486 Model Model Year TM IMMO Yes ECU P/No. Previous New 39108-2GTK5 JFAGNC0ERB0A JFAGNC0ERB0B JFAGNC0ERB4A JFAGNC0ERB4K JFAGNC0ERB4L JFAGNC0ERB4M 39108-2GTK0 JFAGNC0EMB0A JFAGNC0EMB0B JFAGNC0EMB4A JFAGNC0EMB4K JFAGNC0EMB4L JFAGNC0EMB4M 39108-2GTK6 JFAHNC0ERC3A JFAHNC0ERC3B JFAHNC0ERC3K JFAHNC0ERC3L JFAHNC0ERC3N JFAHNC0ERC3O 39108-2GTK1 JFAHNC0EMC3A JFAHNC0EMC3B JFAHNC0EMC3K JFAHNC0EMC3L JFAHNC0EMC3N JFAHNC0EMC3O 39108-2GTK7 JFAINC0ERCAA JFAINC0ERCAB JFAINC0ERCAC JFAINC0ERCAK JFAINC0ERCAL JFAINC0ERCAN JFAINC0ERCAO 39108-2GTK2 JFAINC0EMCAA JFAINC0EMCAB JFAINC0EMCAC JFAINC0EMCAK JFAINC0EMCAL JFAINC0EMCAN JFAINC0EMCAO 39161-2GJS0 JPAJNC0ERE3A JPAJNC0ERE3B JPAJNC0ERE3C JPAJNC0ERE6D JPAJNC0ERG1E JPAJNC0ERG1F JPAJNC0ERG1G JPAJNC0ERG1H 39161-2GJS5 JPAJNC0EME3A JPAJNC0EME3B JPAJNC0EME3C JPAJNC0EME6D JPAJNC0EMG1E JPAJNC0EMG1F JPAJNC0EMG1G JPAJNC0EMG1H 39161-2GJS1 JPAKNC0ERG11 JPAKNC0ERG1A JPAKNC0ERG1B JPAKNC0ERG1C JPAKNC0ERG1D 39161-2GJS6 JPAKNC0EMG11 JPAKNC0EMG1A JPAKNC0EMG1B JPAKNC0EMG1C JPAKNC0EMG1D 2016 No Yes 2017 No Yes JFa 2.0L 2018 T-GDI 6AT No Yes 2019 No Yes 2020 No ROM ID To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM ID and reference the Information Table as necessary. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC205 Optima (JFa) August 2022 Page 4 of 9 SUBJECT: THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) NOTICE Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged. Connect the VCI-II to the OBD-II connector, located under the driver’s side of the instrument panel. NOTICE The ECU upgrade function on KDS operates wirelessly. It is not necessary to perform the upgrade via USB cable. With the ignition ON, turn ON the KDS tablet. Select ‘KDS’ from the home screen. Confirm communication with VCI (A) and then configure the vehicle (B) using the ‘AUTO VIN’ (C) feature. B A C Select ‘ECU Upgrade’. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC205 Optima (JFa) August 2022 Page 5 of 9 SUBJECT: THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) The KDS will check the server for recently uploaded Events and then automatically download Upgrade Event #486. NOTICE The vehicle must be identified in Vehicle Selection to download an Event for that vehicle. KDS screenshot shown above is for demonstration purposes only. Events shown in screenshot are not applicable to this bulletin. Select Auto Mode. CAUTION Do NOT attempt to perform a Manual Mode upgrade UNLESS Auto Mode fails. Always follow the instructions given on the KDS in either Auto or Manual mode. Select the ENGINE system under the System selection menu. Touch ID Check (D) and confirm that the latest D update is available. Select Upgrade Event #486 and select Upgrade to continue. The ECU upgrade will begin and the progress of the upgrade will appear on the bar graph. E Upgrade part (1/2) (E) will download the upgrade event to the VCI-II. Upgrade part (2/2) (F) will upgrade the ECU. CAUTION F Do not touch the system buttons (like ‘Back’, ‘Home’, ‘etc.’) while performing ECU Upgrade. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC205 Optima (JFa) August 2022 Page 6 of 9 SUBJECT: THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) If a “Communication Fail” screen appears, verify that the VCI-II and KDS are communicating properly. Select ‘OK’ and restart the procedure from step 4. NOTICE If an error notice continues to appear or if the upgrade cannot be performed, DO NOT disconnect the KDS/VCI-II. Contact GIT America Help Desk at (888) 542-4371 or Techline. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Select ‘OK’ to continue. Once the upgrade is complete, select ‘OK’ to finalize the procedure. When prompted, select ‘YES’ to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. Start the engine to confirm normal operation of the vehicle. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC205 Optima (JFa) August 2022 Page 7 of 9 SUBJECT: THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) Manual Upgrade Procedure: NOTICE The manual upgrade should ONLY be performed if the automatic upgrade fails. If the automatic upgrade fails, turn the ignition ‘OFF’ for about 10 seconds then place it back in the ‘ON’ position to reset the control unit BEFORE performing manual upgrade. See table below for ‘Manual Mode’ passwords. Manual Mode ECU Upgrade Passwords Menu Password JFa 2.0 TGDI -IMMO 6AT 16MY(ULEV): 39108-2GTK0 0280 JFa 2.0 TGDI +IMMO/SMK 6AT 16MY(ULEV): 39108-2GTK5 5280 JFa 2.0 TGDI -IMMO 6AT 17MY(ULEV): 39108-2GTK1 1280 JFa 2.0 TGDI +IMMO/SMK 6AT 17MY(ULEV): 39108-2GTK6 6280 JFa 2.0 TGDI -IMMO 6AT 18MY(ULEV): 39108-2GTK2 2280 JFa 2.0 TGDI +IMMO/SMK 6AT 18MY(ULEV): 39108-2GTK7 7280 JFa PE 2.0 TGDI -IMMO 6AT 19MY(ULEV): 39161-2GJS5 5216 JFa PE 2.0 TGDI +IMMO/SMK 6AT 19MY(ULEV): 39161-2GJS0 0216 JFa PE 2.0 TGDI -IMMO 6AT 20MY(ULEV): 39161-2GJS6 6216 JFa PE 2.0 TGDI +IMMO/SMK 6AT 20MY(ULEV): 39161-2GJS1 1216 Within the ECU Upgrade screen displayed, select Manual Mode. Select the ENGINE system under the System selection menu. Select Upgrade Event #486 and select Upgrade to continue. Select the appropriate control unit part number with reference to the ROM ID Information Table on page 3, and select OK. Enter the appropriate password from the Manual Mode password table above and select OK. The upgrade will begin and the progress of the upgrade will appear on the bar graph. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Select OK. Once the upgrade is complete, select OK to finalize the procedure. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. Start the engine to confirm proper operation of the vehicle. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC205 Optima (JFa) August 2022 Page 8 of 9 SUBJECT: THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) ATTENTION: THE PROOF OF CORRECTION CARD AND CAMPAIGN COMPLETION STICKER ARE RESTRICTED ONLY TO DEALERS IN THE FOLLOWING STATES: California, Connecticut, Delaware, Massachusetts, Maine, Maryland, New Jersey, New York, Oregon, Pennsylvania, Rhode Island, Vermont, and Washington. See Parts Information below to order the Proof of Correction Card and Campaign Completion Label from the PDC. VEHICLE EMISSION RECALL - PROOF OF CORRECTION CARD A Vehicle Emission Recall - Proof of Correction card must be filled out for all vehicles registered in California, Connecticut, Delaware, Massachusetts, Maine, Maryland, New Jersey, New York, Oregon, Pennsylvania, Rhode Island, Vermont, and Washington. Residents of these states, who own an affected vehicle, will be required to possess a Vehicle Emission Recall - Proof of Correction card as evidence of voluntary service campaign completion, when they apply for vehicle registration renewal. WHAT TO DO WITH THE CARD: The Vehicle Emission Recall - Proof of Correction card must be completed by the Dealership's Service Manager using a permanent ink pen. A fine point pen is recommended. When filling in the information, copy the information directly from the vehicle, not the repair order. ALL INFORMATION MUST BE PRINTED AND NEAT. NOTE: DO NOT COMPLETE THE CARD UNLESS THE SERVICE CAMPAIGN WORK IS COMPLETED. The copy of the card shown below indicates the areas to be filled in. Each area must be filled in. The completed card should be given to the owner of the vehicle upon completion of the Campaign and placement of the Campaign Completion Label outlined below. UT161 SC205 FILLING OUT AND APPLYING THE CAMPAIGN COMPLETION LABEL (CA and S.177 STATES ONLY): The dealer must fill in the Dealer Code and Date information fields on the Campaign Completion Label. Once complete, affix the campaign completion label under the hood of the vehicle, as shown below. CA and S.177 States Only: Apply SC205 Campaign Completion Label onto the body in the area next to SC205 the shock tower, as shown. NOTE: Be sure to clean Dealer Code: the mounting surface to ensure proper label Date: adhesion. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC205 Optima (JFa) August 2022 Page 9 of 9 THETA 2.0L T-GDI ULEV LOGIC IMPROVEMENT FOR EMISSIONS (SC205) SUBJECT: AFFECTED VEHICLE RANGE: Model Production Date Range Optima (JFa) April 21, 2015 to May 22, 2020 REQUIRED TOOL: Tool Name Figure Comments KDS Kia Diagnostic System REQUIRED PART: Part Name Part Number Figure Qty. SC205 Campaign UT160 SC205* Completion Label 1 Dealer Code: Date: Vehicle Emission Recall UT161 SC205* Proof of Correction Card 1 *Completion Label and Proof of Correction Card only required for vehicles registered in CA, CT, DE, MA, MD, ME, NJ, NY, OR, PA, RI, VT, and WA “States” only. WARRANTY INFORMATION: N Code: N99 C Code: C99 Model Claim Type Causal P/N JFa 39108 (16-18MY) 2GTK5 R JFa 39161 (19-20MY) 2GJS0 Qty. Repair Labor Op Op Replacement Description Code Time P/N (SC205) 0 ECM Logic Improvement 210A01R0 0.3 M/H N/A Qty. 0 NOTICE VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SC205 when accessing the WebDCS system. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC205 Optima (JFa) August 2022